Project Introduction I- Waste rubber pyrolysis

i. Significance of this project.

With the development of the social modernization, energy had became an essential role in our life, but at the same time, The limited energy resources will be a negative factor for the rapid development of society. How to solve the problem, is a subject that many scholars are studying in the globe for many years.
As one of the leaders in the renewable energy industry, our company Beston (Henan) Merchainery Company Limited is a professional high-tech unit that research tyre, rubber, plastic, medical waste and oil refining technology and equipments with 15 years’ experience. We have a series of equipments that can realize the conversion from waste to energy, include waste pretreating device, pyrolysis device and oil deep processing device. This project will play a major role in environmental protection and social development, also can bring huge returns for the investors.

ii. Data sheet:

Term Details
Raw material Waste plastic, household garbage
Style Horizontal, rotatable
Model BLJ-6 BLJ-10 BLJ-16
Size of reactor D2.2*L 5.1m D2.8*L6.2 m D2.8 *L7.1 m
Handling capacity/24 hours 6T 10T 20T
Operating pressure Normal
Fuel Coal, wood, fuel oil, natural gas etc.
Average yield of oil 40% (Depend on the material and the content of impurities.)
Material quality of reactor Q245R/Q345R Boiler steel
Plate thickness of reactor 16mm(BLJ-6&BLJ-10) 12mm(BLJ-16)
Rotational speed of reactor. 0.4-0.8 turn/minute
Cooling method Water cooling
Power 24kw 30kw 54kw
Service life 5-8 years
Floor space BLJ-6(20*10*10 m)       BLJ-8(25*15*10 m)   BLJ-16(25*15*10 m)

iii. 3D drawing:

report1
iv. Flowing chart:

report1A

v. End products (Household garbage plastic as the example).

REPORT1B
vi. The usage of end product.

NO. Name Percentage Usage
1 Plastic oil 30%-40% • can be sell directly.
• make diesel and gasoline by use oil distillation machine.
• can be as fuel.
2 Combustible gas 8% • can be as fuel heating the reactor
• extra gas also can be storage as fuel for other heating.

vii. Economic Profit Analysis

• End Products Market Situation (The fuel oil produced can be calculated on 4000RMB/ton)
A. Daily return: 4000*4.0 tons=16000.00 RMB
• Daily Input (Waste Plastic in solid waste as raw material, and WJ-8 as equipment)
A. Material cost: 9000 RMB = 10 tons*900RMB/ton
B. Fuel cost: 800RMB=1.0ton. *800RMB/ton
C. Cost for water and electricity: 264RMB=12kw. * 22h*1RMB/kw.
D. Salary for workers: 240RMB=four people*60RMB/person
E. Depreciation cost of equipments: 500RMB/day
F. Tax (remark): free from tax for environmental protection project
G. Other expenses: 100RMB/day
Total: 10904.00 RMB

• Daily profit:16000.00RMB/day-10904.00RMB/day=5096.00RMB/day
• Monthly profit: 5096.00RMB/day*25 days=127400.00RMB
• Yearly profit (ten months):1274000.00 RMB