Process Oil Sludge Into fuel oil, syn gas & solid residues
Oil sludge pyrolysis plant( thermal desorption unit ) breaks down oil sludge into its component parts, such as pyrolysis oil, pyrolysis gas, and pyrolysis residue. This will help you realize oil sludge treatment in an eco-friendly method. This approach not only diminishes pollution but also generates greater economic value.
BLJ-16 Oil Sludge Pyrolysis Plant in Malaysia
- Raw material: oil sludge
- Model: BLJ-16
- Capacity: 8 T/D
- End product: fuel from oil sludge
- Type: batch
- Installation method:on-site installation
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Suitable Raw Materials For Pyrolysis
Our pyrolysis plant can process different oil sludge into fuel oil, including dripping oil sludge, tank bottom oil sludge, oily sludge, oil-contaminated soil, oily cuttings, oil-based mud, etc.
Final Products
Fuel Oil
30-80%
High-calorie fuel;
Directly sold to steel mills, boiler plants, cement plant; Burn to generate electricity;
Turned into high-quality fuel oil after purification, mixing with standard diesel for low-speed heavy machinery, construction machinery, large trucks, and ships.
Syn Gas
20-30%
Main furnace heating: Recovered combustible gas can be used as fuel directly in the combustion chamber.
Separate collection: Recovered combustible gas can be separately collected for other purposes.
Solid Residues20-30%
Burned as fuel: The solid residues have a certain calorific value and can be used as fuel.
Industrial raw materials: If the solid residues contain a higher proportion of carbon black, it can be an additive in rubber products or construction materials.
Types of Oil Sludge Pyrolysis Plant
BLL-30 Pyrolysis Plant
- Capacity: 30-35T/D
- Working method: fully continuous
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BLJ-16 Pyrolysis Plant
- Capacity: 12-16T/D
- Working method: batch
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Parameters of Oil Sludge Pyrolysis Plant
| Model | BLJ-16 | BLL-30 | |
|---|---|---|---|
| Capacity | 12-16t/d | 30-35t/d | |
| Working Process | Batch | Fully continuous | |
| Reactor Size | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q345R | 310S stainless steel | |
| Drive System | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 33m*13m*8m | 70m*20m*10m | |
| Power | 55.6kw | 256kw | |
| Burner | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 34.5t | About 150t | |
| Number of Containers | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||
| Condensing System | Vertical Condenser | φ820*3600 Single piece condensing area 35.6m2 |
φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 8000*2260*2500 Condensing area 49.5m2 |
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Work Flow of Oil Sludge Pyrolysis Plant
Our waste oil sludge pyrolysis plant has an exhaust gas treatment system that meets the European Emission Standard. Don’t worry about polluting your working conditions or environment. Here is a workflow diagram of a oil sludge pyrolysis plant for your reference.
01Pretreatment and Feeding
Three feeding methods for different oil sludge liquid contents:
Below liquid content 40% : belt conveyor; 40%-60% liquid content: shaftless spiral; More than 75% liquid content: sludge pump.
02Oil Sludge Thermal Desorption
Thermal desorption reaction occurs in a high-temperature microaerobic reaction environment. During the reaction, oil sludge undergoes the following changes in thermal desorption equipment:
Under high-temperature conditions, long-chain hydrocarbons in oil sludge are broken into small molecular hydrocarbons. Condensable components in the oil gas can be cooled through the condenser to form fuel oil. Non-condensable oil gas is purified by water sealing to form syngas, which provide energy for the reactor.
03Exhaust Gas Treatment
04Solid Residue Discharge
Some solid substances in oil sludge cannot participate in the thermal desorption and eventually form solid residues. The solid residue is discharged through the water-cooled screw conveyor.
05Oil Distillation(Optional)
Fuel oil is converted into higher quality non-standard diesel through the oil distillation equipment. In this equipment, fuel oil goes through the following stages:
Distillation: heating the fuel oil and separating components with different boiling points. Condensation: cooling and liquefying the evaporated components. Acid & alkali washing: removing acidic and alkaline impurities and improving oil quality.
How Can You Get Profits from Oil Sludge Pyrolysis Plant
| Return on Investment of BLL-30^1 set oil sludge pyrolysis project in Italy | ||||||||
|---|---|---|---|---|---|---|---|---|
| Project name | BLL-30 oil sludge pyrolysis plant | |||||||
| Introduction | According to the market data of Mongolia, the estimated ROI report, the various expenses are as follows: | |||||||
| Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
| Fixed Investment Cost | Equipment | BLL-30 | Set | 1024761.00 | 1.00 | 1024761.00 | ||
| Transportation | From China to destination port | Set | 80000.00 | 1.00 | 80000.00 | |||
| From Port to Site | Set | 5000.00 | 1.00 | 5000.00 | ||||
| Customs tax | 9% | Set | 92228.49 | 1.00 | 92228.49 | |||
| Installation | Beston technician’s salary | Day | 150.00 | 120.00 | 18000.00 | 2 workers; each workers 60days. | ||
| Round -trip airtickets | Ea | 3200.00 | 2.00 | 6400.00 | ||||
| Visa | Ea | 100.00 | 2.00 | 200.00 | ||||
| Local welder | Day | 15.00 | 240.00 | 3600.00 | 4 welders are needed | |||
| Local plumber | Day | 15.00 | 240.00 | 3600.00 | 4 plumbers are needed | |||
| Local electrician | Day | 15.00 | 240.00 | 3600.00 | 4 electricians are needed | |||
| Local labor | Day | 10.00 | 480.00 | 4800.00 | 8 labors are needed | |||
| Crane forklift etc. | Day | 20.00 | 30.00 | 600.00 | ||||
| Materials | Installation materials ready | Set | 5000.00 | 1.00 | 5000.00 | Foundation, pipe, etc. | ||
| License | Ea | 1500.00 | 1.00 | 1500.00 | Environmental, firefighting, etc. | |||
| Workshop | 1500 | ㎡ | 16.00 | 1500.00 | 24000.00 | 8 years | ||
| US$1,273,289.49 | ||||||||
| Operating Cost | Raw materials | Waste plastic granules | Ton | 0.00 | 20.00 | 0.00 | Estimated capacity: 20ton per day. | |
| Water | / | m³ | 2.30 | 5.00 | 11.50 | |||
| Electricity | / | KWH | 0.15 | 4300.80 | 657.59 | 256kw*0.7*24hrs | ||
| Fuel | Pyrolysis oil | L | 0.00 | 160.00 | 0.00 | Pyrolysis oil is from plant for free | ||
| Labor | / | People | 18.00 | 136.00 | 2448.00 | 6 workers per shift , 3 shifts for 2hrs | ||
| Maintenance | / | Day | 20.00 | 1.00 | 20.00 | |||
| Depreciation | 8 years | Day | 426.98 | 1.00 | 426.98 | |||
| US$3,564.08 | ||||||||
| End Products Price | Fuel oil (estimated oil yeild based on test report 2 ) 79.67% | 80% | Ton | 300 | 15.934 | 4780.20 | 79.67% of output | |
| steel | 0% | Ton | 0 | 0 | 0.00 | |||
| US$4,780.20 | ||||||||
| Daily Income | US$1,216.12 | |||||||
| Monthly Income | Working day | Day | 25 | US$30,403.10 | ||||
| Yearly Income | Working day | Day | 300 | US$364,837.18 | ||||
Due to various factors, the cost and oil yield of pyrolysis plants may vary in different markets. If you need a specific profitability analysis, please contact us for a detailed consultation.
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Waste Oil Sludge Pyrolysis Projects
As a company specializing in the design and manufacture of waste oil sludge pyrolysis plants, Beston has successfully cooperated with customers from more than 100 countries, including Italy, the United Kingdom, the Netherlands, Belgium, France, Germany, Poland, Romania, Czech Republic, Greece, Finland, Portugal, Ireland, Croatia, Indonesia, Kazakhstan, Russia, Turkey, Turkmenistan, Armenia, Uzbekistan, etc. Beston Group is committed to helping our customers solve waste recycling problems, choose feasible and optimal solutions, and make good profits while carrying out environmentally friendly and sustainable projects.
BLJ-16 Oil Sludge Pyrolysis Plant in Lybia
Operation time: 2023.10
Location: Lybia
Raw material: oil sludge waste
Type: Bath
Capacity: 12-16T/D
Installation method: on-site installation
End product: fuel oil
BLJ-16 Oil Sludge Pyrolysis Machine in South Sudan
Operation time: 2022.06
Location: South Sudan
Raw material: oil sludge waste
Type: Bath
Capacity: 12-16T/D
Installation method: on-site installation
End product: fuel oil
Beston Service
24-hour consultation service
Free 24/7 consultation is provided through various channels such as email, phone, website message, WhatsApp, WeChat, etc.
Customized Design
Self-designed and manufactured machines to meet customer’s different demands, such as color, size or capacity.
Technical support
Free technical consultation and design drawings providing, such as layout plan, foundation plan, circuit diagram, installation drawing for customers.
After-sales warranty
On-site/online installation assistance, regular equipment examination feedback, spare parts replacement and free control system software upgrading service.