Beston pyrolysis plants can pyrolyze waste tires, waste rubber, oil sludge, and waste plastics into industrial fuel oil, powdered carbon black, steel wire, and combustible gas. With a daily capacity of 6 – 24 tonnes, Beston pyrolysis plants can be divided into three types: batch, semi-continuous, and fully continuous. Most importantly, depending on the raw material, the oil yield is between 20% and 85%. If this is of interest to you, please click here to contact us for more details.
Raw Material for Pyrolysis Plant
The main raw materials used in the pyrolysis plant include waste tyres: machinery tyres, bicycle tyres, motorbike tyres and other tyres; waste rubber: waste cable sheaths, rubber shoe soles, rubber gloves, seals etc.; sludge oil: sewage sludge, oil mud, oil sludge, etc.; waste plastics: waste acrylic (PMMA), PE, PP. Different raw materials have different oil production rates, please click here to contact Beston for more details.
Hot Selling Pyrolysis Plant Types
The pyrolysis plant was designed into three types: batch, semi-continuous, and fully continuous. They can produce consume raw material of 6 – 24 tonnes per plant to fully satisfy your needs. Below we have listed 4 popular pyrolysis plants, including their specific material consumption, for you to choose from.
BLJ-3 Integrated Pyrolysis Plant
Capacity: 3 tones/plant
BLJ-6 Batch Pyrolysis Plant
Capacity: 6 tones/plant
BLJ-10 Batch Pyrolysis Plant
Capacity: 8-10 tones/plant
Capacity: 15-20T tones/plant
High ROI of Beston Pyrolysis Plant
Cost-Benefit Analysis of Semi-continuous Paralysis Plant
|Item||Single oven cost||Costs per day||Description|
|Depreciation of equipment||466.67||Based on 5 years of equipment life and 300 days of operation per year|
|Electricity||680||According to the total power of the equipment 34KW, 20 hours of work per day, 1 RMB per kWh of electricity|
|Labour||800||Based on 4 people per oven and a salary of $200/person|
|Raw material||13600||27200||Based on tyres at RMB 850/tonne and 16 tonnes required per furnace|
|Diesel fuel||1500||3000||Diesel fuel is required for each heating at RMB1,500|
|Item||Output (tonnes)||Each furnace income||Total income per day||Description|
|Oil||6.4||16640||33280||Tyre oil yield is between 35% and 45%|
|Steel wire||1.92||2112||4224||The percentage of steel wire produced is approximately 12%.|
|Carbon black||5.6||1456||2912||The proportion of carbon black produced is about 35%|
|The rest is the combustible gas, which can be used as fuel to heat the boiler|
Month Profits (30 days)=$8269.33×30=$248,079.9
Annual Profits (12 Months)=$248,079.9×12=$2,976,958.8
Note: The above analysis does not take into account rental costs and the raw material is scrap tyres. The semi-continuous machine can process 2 ovens per day when in continuous operation. This analysis is based on RMB. If you would like to receive an exclusive and free customized payback analysis, please contact us.
5000+ Global Cases For Pyrolysis Plant
Beston produces high-quality pyrolysis plants for China and supplies them to the whole world. Over the past decades, Beston’s pyrolysis plants have been sold to 100+ countries around the world, including Korea, Vietnam, Indonesia, Thailand, UK, Russia, Malaysia, Philippines, Turkey, Bangladesh, Spain, Chile, Dominica, Mexico, Brazil, Saudi Arabia, Egypt, Paraguay, etc. We are widely praised by customers and honored at home and abroad, looking forward to having you as one of them.
Note: The oil yield of a pyrolysis plant is dependent on the type and quality of the raw material. If you wish to obtain a more accurate oil yield, please send us a sample of your raw material for testing.
Beston Pyrolysis Plant Data Sheet
|Working Method||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge|
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||30*10*8m||30*10*8m||40*10*8m||45*25*10m|
|Operating Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Life span||5-8 Years|
|Raw materials||Oil yield rate|
|Leftovers of parper||Wet 15-20%, dry 60%|
|PET||NA ( Recommend plastic pellet machine)|
The analysis in the above table is based on the BLJ-10 pyrolysis plant. Beston has researched and developed several series of pyrolysis machinery. If you want to know which is suit for you, please Click Here and contact us, we will give you a detailed answer.
|Pyrolysis oil||1. Be sold directly;
2. Used as fuel oil;
3. Refine it with oil distillation equipment to get qualified diesel if you want to sell it at a better price.
|Carbon black||1. Be sold directly;
2. Used in the rubber and plastic industries to make reinforcing agents, fillers, and colorants.
3. Get finer carbon black by a grinding machine if you want to sell it at a better price.
|Steel wires||1. Be sold directly;
2. Be used in the steel-making factory to produce steel bars and rods.
|Combustible gas||1. Reused in the process of pyrolysis
2. Collected in gas packs for use as fuel.
|Fuel||Burning auxiliary tool|
|Oil (fuel oil, tyre oil,
Plastic oil, heavy oil, etc.)
|The fuel spray gun|
|Natural gas||The fuel spray gun|
|Electricity||Electric stove wire|
|Carbon black pellet||Our company can provide this kind
of granulation equipment
Production Process of Pyrolysis Plant
The pyrolysis temperature 200~400℃, and the pyrolysis furnace adopts external heating, atmospheric pressure, and lean oxygen thermal pyrolysis process. The furnace body is sealed to ensure no gas leakage during the production process and improve thermal pyrolysis efficiency while fundamentally eliminating unsafe hazards and secondary pollution caused by gas leakage during the production process.
Manual feeding or screw feeder/hydraulic feeder is used for feeding. After feeding the raw material into the furnace, the door is closed and locked. Note: if the raw material is tyres, a cutter is recommended for batch pyrolysis plant; and a tyre shredder is recommended for continuous pyrolysis plant.
Burners and exhaust gas lances provide the heat required for the main furnace. The pyrolysis reactor is controlled at atmospheric/slightly positive pressure and the reaction temperature is below 500°C. Pyrolysis is carried out in a hermetically sealed oxygen-free state, resulting in the production of fuel oil, combustible gas, and solid residue products.
The high-temperature pyrolysis oil gas is cooled and liquefied by the oil channel condenser (the cooling medium is circulating water) to obtain fuel oil, stored in a storage tank. The non-condensable gas can be used as fuel for heating the main furnace after purification by water sealing and pressure stabilization.
The high-temperature flue gas is cooled by a flue gas cooler under the action of an induced draft fan and then enters a spray tower for treatment. The solid slag produced is cooled by a water-cooled screw-type slag conveyor and then conveyed out of the main furnace using a drive-through the coping plate in the main furnace.
Features of Pyrolysis Plant
Related Products of Pyrolysis Plant
Tyre shredding machine
Oil distillation equipment
Guaranteed After-sales Services for you
Once payment has been made, Beston will provide you with full tracking service for the pyrolysis plant, as well as installation, commissioning and staff training once the product is on the ground
Technical Consulting Services
If you encounter any problems with your pyrolysis plant during operation, you can call or email us immediately. Beston offers 24/7 online technical support for all customers.
One-year Shelf Life
Provide 1-year after-sales service free of charge. During this period, Beston will provide you with free maintenance services and free replacement of unqualified parts