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Prolysis Plant for Sale

Beston Group is one of the leading pyrolysis plant manufacturers in China. We have a 9-year history of providing high-quality pyrolysis machines to domestic and foreign customers. At the same time, we are committed to designing and developing the most advanced pyrolysis equipment. In addition, we can provide you with integrated customized solutions for the pyrolysis of waste tires, waste rubber, sludge, and plastics.

3D display of pyrolysis plant

Various Models of Pyrolysis Equipment for Sale

No matter what type of pyrolysis equipment you are looking for, Beston can provide you with a suitable solution. This is because our pyrolysis plants for sale are available in skid-mounted, batch, semi-continuous, or even fully continuous. Moreover, these plants can consume between 1.5 and 30 tonnes of raw material per day. The following shows 5 hot models of pyrolysis plants, including their specific parameters, for you to choose from.

BLJ-3 Skid-Mounted Pyrolysis Plant


Capacity: 1.5~3 tone/day
Working Method: batch
Feature: no installation required
Weight: 18 tonnes
Reactor Size: D1.4m*L5m
Total Power: 16.6kw/h
Installation Area Request(L*W*H): 20m*8m*8m

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BLJ-6 Pyrolysis Plant_1

BLJ-6 Batch Pyrolysis Plant


Capacity: 6 tone/day
Working Method: batch
Feature: traditional solution
Weight: 39 tonnes
Reactor Size: D2.2m*L6.0m
Total Power: 24kw/h
Installation Area Request(L*W*H): 30m*10m*8m

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BLJ-10 Pyrolysis Plant_1

BLJ-10 Batch Pyrolysis Plant


Capacity: 8~10 tone/day
Working Method: batch
Feature: small investment project
Weight: 44 tonnes
Reactor Size: D2.6m*L6.6m
Total Power: 30kw/h
Installation Area Request(L*W*H): 30m*10m*8m

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BLJ-16 Pyrolysis Plant_1

BLJ-16 Semi-Continuous Pyrolysis Plant


Capacity: 12~16 tone/day
Working Method: batch
Feature: best-selling model
Weight: 60 tonnes
Reactor Size: D2.8m*L7.1m
Total Power: 54kw/h
Installation Area Request(L*W*H): 40m*10m*8m

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BLL-30 Pyrolysis Plant_1

BLL-30 Fully Continous Pyrolysis Plant


Capacity: 20~30 tone/day
Working Method: fully continuous
Feature: fully continuous working
Weight: 103 tonnes
Reactor Size: D1.8m*L22m
Total Power: 135kw/h
Installation Area Request(L*W*H): 50m*20m*10m

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Detailed Parameters of Beston Pyrolysis Plant

Model BLJ-3 BLJ-6 BLJ-10 BLL-16 BLL-30
Daily Capacity 2-3T 5-6T 8T-10T 13-16T 20-30T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D1.4m*L5m D2.2m*L6.0m D2.6m*L6.6m D2.8m*L7.1m D1.8m*L18.5m
Pattern Horizontal & Rotary
Heating Materials Fuel Oil, Natural Gas, LPG, etc.
Total Power 16.65kw/h 37.85kw/h 44.3kw/h 44.6kw/h 256kw/h
Installation Area Requst (L*W*H) 18m*4.2m*6m 30m*10m*8m 30m*10m*8m 40m*10m*8m 50m*20m*10m
Weight 18T 32T 44T 60T 103T
Operating Pressure Slight Positive Pressure Slight Negative Pressure
Cooling Method Water Cooling
Life span 5-8 Years

Processable Raw Materials & Oil Yield of Beston Pyrolysis Plant

  • Waste tyres: oil yield of 30%-50%, including machinery tyres, bicycle tyres, motorbike tyres and other tyres;
  • Waste rubber: oil yield of 20%-40%, including waste cable sheaths, rubber shoe soles, rubber gloves, etc.;
  • Sludge oil: oil yield of 20%-50%, including oil mud, oil sludge, etc.;
  • Waste plastics: waste acrylic (PMMA), PE, PP, etc.
WASTE-TYRE
Waste Tyres
waste rubber
Waste Rubber
oil sludge
Oil Sludge
waste plastics
Waste Plastics

Detailed oil yield of specific raw materials

Raw materials Specific materials Oil yield
Waste tire Truck tires 45%-50%
Car tires 40-45%
Bicycle/motorcycle tires 30%-35%
Waste rubber Rubble cable 25%-35%
Sole of shoes 25%-35%
Mixed sole 20%-30%
Sneakers 20%-30%
Waste chemical fiber carpe 30%
PMMA 40%
Miscellaneous rubble 35%
Oil sludge 20%-50%

Note: The oil yield of Beston pyrolysis equipment is related to the type of specific raw materials, as well as factors such as materials grade and moisture content.  However, we have our own laboratory that can determine the specific oil yield of your raw materials.

Pyrolysis Process of Pyrolysis Plant

The pyrolysis temperature is 200~400℃, and the pyrolysis furnace adopts external heating, atmospheric pressure, and lean oxygen thermal pyrolysis process. The furnace body is sealed to ensure no gas leakage during the production process and improve thermal pyrolysis efficiency while fundamentally eliminating unsafe hazards and secondary pollution caused by gas leakage during the production process.

1. Feeding
Manual feeding or screw feeder/hydraulic feeder is used for feeding. After feeding the raw material into the furnace, the door is closed and locked.  Note: if the raw material is tyres, a cutter is recommended for batch pyrolysis plant;  and a tyre shredder is recommended for continuous pyrolysis plant.
2. Pyrolysis
Burners and exhaust gas lances provide the heat required for the main furnace. The pyrolysis reactor is controlled at atmospheric/slightly positive pressure and the reaction temperature is below 500°C. Pyrolysis is carried out in a hermetically sealed oxygen-free state, resulting in the production of fuel oil, combustible gas, and solid residue products.
3. Condensation
The high-temperature pyrolysis oil gas is cooled and liquefied by the oil channel condenser (the cooling medium is circulating water) to obtain fuel oil, stored in a storage tank. The non-condensable gas can be used as fuel for heating the main furnace after purification by water sealing and pressure stabilization.
4. Treatment of flue gas and residues
The high-temperature flue gas is cooled by a flue gas cooler under the action of an induced draft fan and then enters a spray tower for treatment. The solid slag produced is cooled by a water-cooled screw-type slag conveyor and then conveyed out of the main furnace using a drive-through coping plate in the main furnace.

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Usage of Pyrolysis Reactor End Products

non-standard oil
Pyrolysis Oil
Usage:
1. Be used as fuel
2. Directly used as non-standard diesel
3. Used in cement factory, steel factory, power factory, chemical factory, boiled factory, etc.
carbon-black
Carbon Black
Usage:
1. Be sold directly;
2. To make fortifiers, fillers, and colorants in rubber and plastic industry.
3. Get finer carbon black by a grinding machine if you want to sell it at a better price.
steel
Steel
Usage:
1. Be sold directly;
2. To produce steel bars and rods in the steel-making factory.
Combustible Gas
Combustible Gas
Usage:
Used for pyrolysis process heating.

Beston Pyrolysis Plant Cost and ROI

Beston pyrolysis machine price starts from $49,000, affected by model, capacity, and configuration. And Beston pyrolysis plant is definitely worth the money and profitable. To prove this point, we made an economic profit analysis by taking the BLJ-16 pyrolysis plant as an example.

Analysis of BLJ-16 Pyrolysis Plant to Process Waste Tyre
Item Tyre 13MT/Day $46/MT
Fuel Pyrolysis oil 150kg/Day $0/kg
Electricity 54KW/H 18Hour $0.14/KWH Daily consump 972kwh
Labor 6 person 1 day $15/person/day
Pyrolysis oil 45% oil yield 5.85MT $410/ton
Carbon black 30% yield 3.9MT $50/ton
Steel wire 15% yield 1.95MT $150/Ton
Daily Input
Items Unit Consumption Unit price Total Remark
Tyre Ton 13 $46.00 $598.00
Pyrolysis oil KG 150 $0.00 $0.00
Electricity KWH 972 $0.14 $136.08
Labor Person 6 $15.00 $90.00
Total $824.08
Daily Output
Items Unit Quantity Unit price Total Remark
Pyrolysis oil Ton 5.85 $410.00 $2,398.50
Carbon black Ton 3.9 $50.00 $195.00
Steel wire Ton 1.95 $150.00 $292.50
Total $2,886.00
Daily Profits
Output – Input $2,061.92
Month Profits (25 working days) $51,548.00
Annual (10 Months) $515,480.00

Note: The oil yield of a pyrolysis plant is dependent on the type and quality of the raw material. If you wish to obtain a more accurate oil yield, please send us a sample of your raw material for testing.
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Global Cases For Pyrolysis Plant

Beston produces high-quality pyrolysis plants and supplies them to the whole world. Over the past decades, Beston’s pyrolysis plants have been sold to 100+ countries around the world, including Korea, Vietnam, Indonesia, Thailand, UK, Russia, Malaysia, Philippines, Turkey, Bangladesh, Spain, Chile, Dominica, Mexico, Brazil, Saudi Arabia, Egypt, Paraguay, etc. We are widely praised by customers, looking forward to having you as one of them.

Beston BLJ-3 Skid-Mounted Pyrolysis Plant Shipped to Australia

On January 25, 2022, Beston BLJ-3 ski-mounted pyrolysis equipment was shipped to Australia. The raw material chosen by this customer is waste tires with an oil yield of approximately 35-50%. BLJ-3 pyrolysis plant is portable and mobile that can be transported, installed, and operated as a whole.
Beston BLJ-10 Batch Waste Rubber Pyrolysis Plant Was Installed in Indonesia

BLJ-10-parolysis-plantBLJ-10-pyrolysis-plant-shipping to Indonisia

On 14 April 2021, the Beston BLJ-10 scrap rubber pyrolysis plant was installed in Indonesia under the guidance of Beston technicians.  The raw material chosen by this customer is scrap rubber with an oil yield of approximately 35-50%. The customer is now quite satisfied with the operation of the plant and the profits obtained.

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Beston BLJ-16 Semi-continuous Oil Mud Pyrolysis Plant Was Installed in Nei Mongol

BLJ-16-Pyrolysis-Plant-to-MalaysiaBLJ-16-parolysis-plant-to-Malysiaa

On 18 May 2021, the Beston BLJ-16 oil mud pyrolysis plant was shipped to Nei Mongol.  The raw material of choice for this customer is oil sludge with an oil yield of approximately 20-55%. The customer visited Beston’s factory headquarters and was very satisfied with the quality of our products.

Note: The oil yield of a pyrolysis plant is dependent on the type and quality of the raw material. If you wish to obtain a more accurate oil yield, please send us a sample of your raw material for testing.
Contact us for further details

Choose Beston-High Quality Pyrolysis Plant Manufacturer

Beston not only has rich experience in the trade but also has its own factory. Here our professional salesman Fredo Wang will introduce our pyrolysis plant factory for you.

Moreover, Beston’s service is perfect and considerate. Beston has a professional manufacturing team and adopts advanced technologies such as automatic submerged arc welding and ultrasonic flaw detector to ensure the quality of product production.

Beston Services

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24/7 Online Support services

24 hours online to answer customers’ various questions about products; provide customers with necessary business plans before sales, and strictly control product quality and track shipments during sales.

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Professional Service Team

Professional after-sales service team, with a total of more than 60 after-sales personnel responsible for the installation, commissioning, trial operation, and acceptance of the equipment purchased by customers, as well as technical training for local personnel;

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System After-sales Tracking

Perfect customer follow-up system, collect customer feedback, solve problems in time. Provide 1-year after-sales service free of charge. During this period, Beston will provide you with free maintenance services and free replacement of unqualified parts

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