Are you struggling with tyre or plastic recycling? Are you looking for an optimal solution which meets your own needs? Beston will be your reliable partner.
Beston, one of the leading pyrolysis machine manufactures in China, focuses on waste tyre and plastic recycling project and pyrolysis equipment selling. So far, Beston has exported products to 100+ countries and reached 1000+ global cases, including Indonesia, Malaysia, Bangladesh, Turkey, Croatia, Kenya, Australia, Mexico, Iraq, etc. We aim to provide our customer an optimal solution with popular composite cost (labor, material, installation, and operation expense) and best performance effect.
Delivery time: 2023.07
Location: Mexico
Product model: BLJ-10
Raw material: waste tyre
Installation method:
online installation guidance
End product:
fuel oil for sale
Raw Material and Final Product
Waste Tyre
Waste Plastic
Oil Sludge
Fuel Oil
Carbon Black
Steel Wire
| Final Product | Oil Yield | Usage |
| Fuel Oil | 35%-45% |
1. High-calorie fuel; 2. Directly sold to steel mills, boiler plants, cement plant; 2. Burn to generate electricity; 3. Turned into high-quality fuel oil after purification, mixing with standard diesel for low-speed heavy machinery, construction machinery, large trucks, and ships. |
| Carbon Black | 30%-35% |
1. Mixing with coal into coal briquette for burning; 2. Mixing with building material into bricks and asphalt modifier; 3. Further processed into rubber product, tyre, and belts; 4. Grinding for ink production and black pigment for printing ink. |
| Steel wire | 8%-15% | Directly sold to steel processing enterprises. |
| Syn gas | 8%-15% | Recycled as fuel to heat the reactor, saving a lot of fuel. |
Popular Models of Pyrolysis Plant
Beston has various models of pyrolysis plants. At the same time, we can also design and manufacture different equipment according to customer’s needs. So far, our products are mainly divided into three types, batch-type, semi-continuous, and fully continuous equipment. In addition, Beston equipment can dispose of 3-35T waste per day. Here are 4 hot models of Beston pyrolysis plant for your choice, including the specific parameters.
BLJ-3 Pyrolysis Plant
Capacity: 1-3T/D
Working method: batch
BLJ-10 Pyrolysis Plant
Capacity: 8-10T/D
Working method: batch
BLJ-16 Pyrolysis Plant
Capacity: 12-16T/D
Working method: batch
BLL-30 Pyrolysis Plant
Capacity: 30-35T/D
Working method: fully continuous
Work Flow of Pyrolysis Plant
Manual feeding or screw feeder/hydraulic feeder is used for feeding. After feeding the raw material into the furnace, the door is closed and locked. Note: if the raw material is tyres, a cutter is recommended for batch pyrolysis plants; and a tyre shredder is recommended for continuous pyrolysis plants.
Burners and exhaust gas lances provide the heat required for the main furnace. The pyrolysis reactor is controlled at atmospheric/slightly positive pressure and the reaction temperature is below 500°C. Pyrolysis is carried out in a hermetically sealed oxygen-free state, resulting in the production of fuel oil, combustible gas, and solid residue products.
The high-temperature pyrolysis oil gas is cooled and liquefied by the oil channel condenser (the cooling medium is circulating water) to obtain fuel oil, stored in a storage tank. The non-condensable gas can be used as fuel for heating the main furnace after purification by water sealing and pressure stabilization.
The high-temperature flue gas is cooled by a flue gas cooler under the action of an induced draft fan and then enters a spray tower for treatment. The solid slag produced is cooled by a water-cooled screw-type slag conveyor and then conveyed out of the main furnace using a drive-through coping plate in the main furnace.
Components of Pyrolysis Plant
We provide our customer with an integrated solution, including pre-treatment, pyrolysis, distillation and further processing. Such a full-process production line solution spares troubles and saves time for our customer.
Three-in-one condenser system design integrates oil tank, condenser and water seal into one integral whole, which is easy to install and operate, and has the advantages of small floor area, safety and convenience.
Our product adopts automatic screw water-cooling discharge system, realizing high automation, and achieving purposes of airtight space, safety, clean, environmentally-friendly and low labor intensity.
Upholding “customer-centered” principle, our company providing customized service to meed different demands, including but not limited to equipment design and manufacture of different models, size or shape of reactor door, supporting catalyst providing, installation layout drawing, and 3D project drawing, etc, by which our customer can have a more intuitive understanding of the project and its details.
Cost and ROI of Pyrolysis Plant
| Analysis of BLJ-16 Pyrolysis Plant for Waste Tire Recycling | ||||
|---|---|---|---|---|
| Item | Tyre | 13 T/D | $46/T | |
| Fuel | Pyrolysis oil | 150 KG/D | $0/KG | |
| Electricity | 54 KW/H | 18h | $0.14/KWH | Daily consumption 972 kWh |
| Labour | 6 Person | 1 Day | $15/Person/Day | |
| Pyrolysis oil | 45% oil yield | 5.85T | $410/T | |
| Carbon Black | 30% oil yield | 3.9T | $50/T | |
| Steel wire | 15% yield | 1.95T | $150/T | |
| Daily Input | ||||
| Item | Unit | Consumption | Unit price | Total |
| Tyre | T | 13 | $46.00 | $598.00 |
| Pyrolysis oil | KG | 150 | $0.00 | $0.00 |
| Electricity | KW/H | 972 | $0.14 | $136.08 |
| Labour | Person | 6 | $15.00 | $90.00 |
| Total | $824.08 | |||
| Daily input | ||||
| Item | Unit | Consumption | Unit price | Total |
| Pyrolysis oil | T | 5.85 | $410.00 | $2,398.50 |
| Carbon Black | T | 3.9 | $50.00 | $195.00 |
| Steel wire | T | 1.95 | $150.00 | $292.50 |
| Total | $2,886.00 | |||
| Daily Profit = Output – Input = $ 2061,92 | ||||
| Monthly profit (25 business days)=$ 2061,92 *25=$ 51 548,00 | ||||
| Annual profit (10 months)=$ 51 548,00 *10=$ 515 480,00 | ||||
Global Cases
As a company focusing on the design and manufacture of pyrolysis plants, Beston has successfully reached more than 1000 cooperation with customers from over 100 countries, including Indonesia, Kazakhstan, Russia, Turkey, Turkmenistan, Armenia, Uzbekistan, Kyrgyzstan, India, Poland, Italy, etc. Beston is committed to helping our customer solve waste recycling problems, choose feasible and optimal solutions, obtain huge profits whilst conducting an eco-friendly and sustainable project.
Delivery time: 2023.07
Location: Mexico
Product model: BLJ-10
Raw material: tyre
Installation method:
installation under the online guidance
End product:
fuel oil for sale
Delivery time: 2023.07
Location: Paraguay
Product model: BLJ-3
Raw material: tyre
Installation method:
online installation service
End product:
pyrolysis oil
Delivery time: 2023.03.12
Location: Cyprus
Product model: BLJ-6
Raw material: waste plastic package
Installation method:
online installation guidance
End product:
fuel oil used for burning
Why Choose Beston
- Customer-oriented
- Top 3 in the carbonization industry
- 200,000-square-meter factory scale
- Professional staff
- Advanced technology
- Rich industry experience
Beston Service
Pre-sale Service
Focus on customer’s demands: details communication and optimal solution providing for choice;
Send factory visit invitation: production site display and manufacturing process introduction;
Provide customized design: self-designed and manufactured machine to meet customer’s operation demands;
Offer supporting files or programs: confidential files, financing program, exclusive agency agreement, etc.
Service During Sale
Furnish design drawings: layout plan, foundation plan, circuit diagram, installation drawing, etc;
Report production progress: regular weekly report on product production progress;
Verify shipment information: online or on-site product inspection by customer;
Monitor transportation process: real-time monitoring and transportation safety and delivery time guarantees.
After-sales Service
Assist with on-site or online installation: professional engineers team guidance;
Provide professional operation training: operation safety guarantee and professional operation team building;
Implement tracking feedback: regular equipment examination report and follow-up communication with customer;
Conduct maintenance and repair: problem-solving within 24 hours and lifetime warranty and spare parts replacement.
