Waste Tyre/Rubber/Oil Sludge Prolysis Plant for Sale

Pyrolysis Plant new year promotion

Beston pyrolysis plants can pyrolyze waste tires, waste rubber, oil sludge, and waste plastics into industrial fuel oil, powdered carbon black, steel wire, and combustible gas. With a daily capacity of 6 – 24 tonnes, Beston pyrolysis plants can be divided into three types: batch, semi-continuous, and fully continuous. Most importantly, depending on the raw material, the oil yield is between 20% and 85%. If this is of interest to you, please click here to contact us for more details.

Raw Material for Pyrolysis Plant

The main raw materials used in the pyrolysis plant include waste tyres: machinery tyres, bicycle tyres, motorbike tyres and other tyres; waste rubber: waste cable sheaths, rubber shoe soles, rubber gloves, seals etc.; sludge oil: sewage sludge, oil mud, oil sludge, etc.; waste plastics: waste acrylic (PMMA), PE, PP. Different raw materials have different oil production rates, please click here to contact Beston for more details.

Raw-material-for-pyrolysis-plant

Hot Selling Pyrolysis Plant Types

The pyrolysis plant was designed into three types: batch, semi-continuous, and fully continuous. They can produce consume raw material of 6 – 24 tonnes per plant to fully satisfy your needs. Below we have listed 4 popular pyrolysis plants, including their specific material consumption, for you to choose from.

BLJ-3-Integrated-pyrolysis-plant-
BLJ-3 Integrated Pyrolysis Plant

Capacity: 3 tones/plant

get-a-free-quote

BLJ-6 pyrolysis plant
BLJ-6 Batch Pyrolysis Plant

Capacity: 6 tones/plant

get-a-free-quote

BLJ-10-parolysis-plant
BLJ-10 Batch Pyrolysis Plant

Capacity: 8-10 tones/plant

get-a-free-quote

BLJ-16 pyrolysis plant
BLJ-16 Semi-contimuous

Capacity: 15-20T tones/plant

get-a-free-quote

High ROI of Beston Pyrolysis Plant

Cost-Benefit Analysis of Semi-continuous Paralysis Plant

Costs
Item Single oven cost Costs per day Description
Equipment cost 700000
Depreciation of equipment 466.67 Based on 5 years of equipment life and 300 days of operation per year
Electricity 680 According to the total power of the equipment 34KW, 20 hours of work per day, 1 RMB per kWh of electricity
Labour 800 Based on 4 people per oven and a salary of $200/person
Raw material 13600 27200 Based on tyres at RMB 850/tonne and 16 tonnes required per furnace
Diesel fuel 1500 3000 Diesel fuel is required for each heating at RMB1,500
Total costs 32146.66667
Income
Item Output (tonnes) Each furnace income Total income per day Description
Oil 6.4 16640 33280 Tyre oil yield is between 35% and 45%
Steel wire 1.92 2112 4224 The percentage of steel wire produced is approximately 12%.
Carbon black 5.6 1456 2912 The proportion of carbon black produced is about 35%
The rest is the combustible gas, which can be used as fuel to heat the boiler
Total income 40416

Daily Profit=40416-32146.67=$8269.33

Month Profits (30 days)=$8269.33×30=$248,079.9

Annual Profits (12 Months)=$248,079.9×12=$2,976,958.8

Note: The above analysis does not take into account rental costs and the raw material is scrap tyres. The semi-continuous machine can process 2 ovens per day when in continuous operation. This analysis is based on RMB. If you would like to receive an exclusive and free customized payback analysis, please contact us.

5000+ Global Cases For Pyrolysis Plant

Beston produces high-quality pyrolysis plants for China and supplies them to the whole world. Over the past decades, Beston’s pyrolysis plants have been sold to 100+ countries around the world, including Korea, Vietnam, Indonesia, Thailand, UK, Russia, Malaysia, Philippines, Turkey, Bangladesh, Spain, Chile, Dominica, Mexico, Brazil, Saudi Arabia, Egypt, Paraguay, etc. We are widely praised by customers and honored at home and abroad, looking forward to having you as one of them.

Beston BLJ-3 Integrated Waste Tyre Pyrolysis Plant Was Shipped To Paraguay

BLJ-3-parolysis-plantsBLJ-3-shipped-to-Paraguy

On May 8, 2021, Beston BLJ-3 integrated pyrolysis equipment was shipped to Paraguay. The raw material chosen by this customer is waste tyres with an oil yield of approximately 35-50%.

Contact us for further details

Beston BLJ-10 Batch Waste Rubber Pyrolysis Plant Was Installed in Indonesia

BLJ-10-parolysis-plantBLJ-10-pyrolysis-plant-shipping to Indonisia

On 14 April 2021, the Beston BLJ-10 scrap rubber pyrolysis plant was installed in Indonesia under the guidance of Beston technicians.  The raw material chosen by this customer is scrap rubber with an oil yield of approximately 35-50%. The customer is now quite satisfied with the operation of the plant and the profits obtained.

Contact us for further details

Beston BLJ-16 Semi-continuous Oil Mud Pyrolysis Plant Was Installed in Nei Mongol

BLJ-16-Pyrolysis-Plant-to-MalaysiaBLJ-16-parolysis-plant-to-Malysiaa

On 18 May 2021, the Beston BLJ-16 oil mud pyrolysis plant was shipped to Nei Mongol.  The raw material of choice for this customer is oil sludge with an oil yield of approximately 20-55%. The customer visited Beston’s factory headquarters and was very satisfied with the quality of our products.

Note: The oil yield of a pyrolysis plant is dependent on the type and quality of the raw material. If you wish to obtain a more accurate oil yield, please send us a sample of your raw material for testing.
Contact us for further details

Beston Pyrolysis Plant Data Sheet

Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 8T-10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Life span 5-8 Years
Raw materials Oil yield rate
PE 95%
PP 90%
PS 90%
Plastic cable 80%
Submarine cable 75%
PC 70%
Plastic bag 50%
ABS 40%
Leftovers of parper Wet 15-20%, dry 60%
big tire 45-50%
small tire 35-40%
house garbage 35-50%
rubber cable 35%
sole 30%
PVC 30%
PET NA ( Recommend plastic pellet machine)

Note:
The analysis in the above table is based on the BLJ-10 pyrolysis plant. Beston has researched and developed several series of pyrolysis machinery. If you want to know which is suit for you, please Click Here and contact us, we will give you a detailed answer.

End-products Usages
Pyrolysis oil 1. Be sold directly;
2. Used as fuel oil;
3. Refine it with oil distillation equipment to get qualified diesel if you want to sell it at a better price.
Carbon black 1. Be sold directly;
2. Used in the rubber and plastic industries to make reinforcing agents, fillers, and colorants.
3. Get finer carbon black by a grinding machine if you want to sell it at a better price.
Steel wires 1. Be sold directly;
2. Be used in the steel-making factory to produce steel bars and rods.
Combustible gas 1. Reused in the process of pyrolysis
2. Collected in gas packs for use as fuel.
Fuel Burning auxiliary tool
Coal Fire bar
Firewood Fire bar
Oil (fuel oil, tyre oil,

Plastic oil, heavy oil, etc.)

The fuel spray gun
Natural gas The fuel spray gun
Electricity Electric stove wire
Carbon black pellet Our company can provide this kind

of granulation equipment


Contact us for further details

Production Process of Pyrolysis Plant

The pyrolysis temperature 200~400℃, and the pyrolysis furnace adopts external heating, atmospheric pressure, and lean oxygen thermal pyrolysis process. The furnace body is sealed to ensure no gas leakage during the production process and improve thermal pyrolysis efficiency while fundamentally eliminating unsafe hazards and secondary pollution caused by gas leakage during the production process.

3D-Display-of-Pyrolysis-Plant-1
3D Display of Pyrolysis Plant
1. Feeding
Manual feeding or screw feeder/hydraulic feeder is used for feeding. After feeding the raw material into the furnace, the door is closed and locked.  Note: if the raw material is tyres, a cutter is recommended for batch pyrolysis plant;  and a tyre shredder is recommended for continuous pyrolysis plant.
2. Pyrolysis
Burners and exhaust gas lances provide the heat required for the main furnace. The pyrolysis reactor is controlled at atmospheric/slightly positive pressure and the reaction temperature is below 500°C. Pyrolysis is carried out in a hermetically sealed oxygen-free state, resulting in the production of fuel oil, combustible gas, and solid residue products.
3. Condensation
The high-temperature pyrolysis oil gas is cooled and liquefied by the oil channel condenser (the cooling medium is circulating water) to obtain fuel oil, stored in a storage tank. The non-condensable gas can be used as fuel for heating the main furnace after purification by water sealing and pressure stabilization.
4&5. Treatment of flue gas and residues
The high-temperature flue gas is cooled by a flue gas cooler under the action of an induced draft fan and then enters a spray tower for treatment. The solid slag produced is cooled by a water-cooled screw-type slag conveyor and then conveyed out of the main furnace using a drive-through the coping plate in the main furnace.

Contact us for further details

Features of Pyrolysis Plant

features
Contact us for further details

Related Products of Pyrolysis Plant

shreeding machine

Tyre shredding machine

Cut tyre and rubber into either fine blocks or rubber powder

Having it enables your project to go smoothly. It is an absolutely excellent pre-treatment device for further tyre recycling. Welcome to contact us to get competitive tire shredding machine prices.

oil distillation machine

Oil distillation equipment

Refining of raw oil into gasoline and diesel oil

The refined oil is generally a light yellow or light red liquid, with the main technical indicators reaching the standard of 0# or -10# diesel and can replace them in applications. Contact us

Guaranteed After-sales Services for you

service2

Post-order Services

Once payment has been made, Beston will provide you with full tracking service for the pyrolysis plant, as well as installation, commissioning and staff training once the product is on the ground

service3

Technical Consulting Services

If you encounter any problems with your pyrolysis plant during operation, you can call or email us immediately. Beston offers 24/7 online technical support for all customers.

service1
One-year Shelf Life

Provide 1-year after-sales service free of charge. During this period, Beston will provide you with free maintenance services and free replacement of unqualified parts


    Interested in our products? Please give your inquiry in the form below. We will reply you in 6 hours.

    * Your Name

    * Your Email

    * Your Phone Number

    * Your Country

    Your Company

    * Parameter

    * Your Requirement

    *We respect your privacy, and will not share your personal information with other entities.