Charcoal making machine manufacturing is a sunrise industry, and more people put their capital into this industry by buying charcoal making machine to set up their own charcoal making machine factory. As a leading biomass charcoal making machine manufacturer and supplier, Beston can offer the best solutions for your charcoal making business. If there are any questions about the cost to set up a complete charcoal making machine, please contact us directly!
What Materials Can The Carbonization Equipment Handle?
1.Biomass shells: Coffee husk, olive shells, palm shells, bamboo, rice husks, sawdust, wood, plant stalks…
2.Sludge: Municipal sludge, River sludge, Domestic sludge…
3.Waste: Domestic waste, Industrial waste, Electronic waste..
End Product of The Charcoal Making Machine
After the process which includes high temperature pyrolysis, the main end product we get is man-made carbon which owns fixed higher carbon content (about 90%), Compared with the general coal, it is about twice its carbon content. In addition, tar, wood vinegar, and combustible gas can be obtained during the carbonization process.
Technical Data of the Charcoal Making Machine
| Model | BST-05 | BST-10 | BST-30 | BST-50 |
| Capacity | 0.3-0.5t/h | 0.8-1t/h | 2.5-3t/h | 4.5-5t/h |
| Working Method | Fully continuous | |||
| Raw Materials | 1.Various biomass waste, such as sawdust, coconut shells, olive shells, palm shells, bamboo, etc. | |||
| 2.Civil sludge, municipal sludge, industrial sludge, etc. | ||||
| 3.Municipal solid waste, food waste. | ||||
| Reactor Size | Φ820mm | Φ1000mm | Φ1300mm | Φ1700mm |
| Heating Materials | Charcoal, wood, diesel, natural gas, LPG, biomass, etc. | |||
| Energy Consumption | 45kw/h | 65kw/h | 90kw/h | 125kw/h |
| Dimensions | 28m*10m*6m | 33m*13m*7m | 40m*15m*8m | 50m*16m*10m |
| Weight | 28t | 35t | 45t | 54t |
| Operating Pressure | Slight negative pressure | |||
| Service life | 5-8 years | |||
Note：
1. The processing capacity is based on rice husk materials for reference; different raw materials have different capacities
2. All the parameters depend on customer’s configuration (make customization)
3. Above are fully continuous charcoal making machines (synchronization of feeding and discharging)
Charcoal Making Machine Video
Working Process of Charcoal Making Machine
1. Carbonization process
Material→pass through belt conveyor→closed feeding device→fall into the inner tank of high temperature pyrolysis anaerobic carbonization machine (medium temperature zone)→fall into high temperature zone for high “temperature cracking, flue gas volatilization, sulfur release, carbon enrichment” , After the entire physical and chemical process → three-stage water-cooled discharge confidentially closed discharge
2.Flue gas combustible gas treatment process
A large amount of flue gas (combustible gas) produced in the carbonization process → piped to the first-stage cyclone dust collector for dust removal → a flue gas after purification is converted into combustible flue gas and then introduced into the auxiliary furnace as the heat source (the combustible flue gas is ignited with automatic ignition Exhaust gas after heat source utilization → cyclone dust collector dust removal → exhaust gas dust collector discharge
3. The anaerobic carbonization machine is a continuous drum production.
The initial temperature can be heated by coal, natural gas, liquefied petroleum gas, etc., and the feeding starts after the temperature reaches the carbonization temperature, continuous feeding, continuous discharging, and combustible smoke generated during the carbonization process The gas is used as fuel to the main furnace attached to the carbonization main engine as a heat source to heat the main furnace to reduce the fuel consumption of the main furnace.
Economic Analysis Report of Shell BST-10 Charcoal Plant
| Land for machine | 20m*12m*6m | ||
| Daily running cost | |||
| Item | Cost per unit | Total | |
| Material | 24t sawdust | 80USD | 1920USD |
| Fuel | 50m³natural gas | 0.45USD | 22.5USD |
| Water | 1.5t water | 0.6USD | 0.9USD |
| Power | 35kw | 0.09USD | 3.15USD |
| Labors | 5 workers | 30USD | 150USD |
| Maintenance | 10USD | 20USD | |
| Depreciation | 10USD | 20USD | |
| Tax | Free from tax for environmental protection project | 0 | |
| Other expenses | 10USD | ||
| Total cost | 2146.55USD | ||
| Daily gross profit | |||
| Charcoal (BBQ) | 8t/d | 680USD | 5440USD |
| Tar | 0.2t/d | ||
| Wood vinegar | 0.5t/d | ||
| Total gross profit | 5440USD | ||
| Pure profit | |||
| Daily profit: 5440-2146.55 | 3293.45USD | ||
| Monthly (25 working days) | 82336.25USD | ||
| Annual (10 months) | 823362.5USD | ||
Note:
1. The data is from Chinese market For your reference, please contact us for details;
2. In the table, we have taken sawdust as raw material.
Successful Cases of BESTON Charcoal Making Machine
Beston specializes in the R&D and manufacture of continuous carbonization machines. The equipment has been successfully exported to 45 countries including Turkey, Mexico, Pakistan, Brazil, Canada, Nigeria, Ukraine and Ghana,etc. The equipment runs well and has great economic benefits, which is well received by customers. Below are some part of successful cases, if you want to learn more cases and see the real machine in your country, please contact us for getting precise machine location, even customers’ contact number.
Manufacturer & Supplier Of Charcoal Making Machine
Beston group is China leading biomass charcoal making machine manufacturers and suppliers with 20 years experience, we not only manufacture & develope quality charcoal making machine, but also supply excellent after-sale service for the cilents. If you are also looking for a reliable supplier to setup complete charcoal making machine for your business, but have no ideas about how to or where to buy the suitable biomass charcoal machines, please massage us your raw materials, specifications and price list!
We Beston Group not only manufacture & develope quality charcoal making machine, but also supply excellent after-sale service for the cilents. If you are also looking for a reliable supplier to setup complete charcoal making machine for your business, but have no ideas about how to or where to buy the suitable biomass charcoal machines, please massage us your raw materials, specifications and price list!
