Biochar Machine

  • Raw Material
  • Final Products
  • Types
  • Parameters
  • Work Flow
  • ROI Analysis
  • Recycle Plastics Trend
  • Cases
  • Beston Service
biomass waste into the biochar/charcoal, tar, wood vinegar & syngas

Biochar machines are designed for recycling biomass waste, such as agricultural, forestry and organic food waste. During the carbonization process (also known as pyrolysis), the waste can be converted into charcoal, wood vinegar, tar and combustible gas.

Biochar not only earns carbon credits through carbon sequestration, but also provides a comprehensive solution to issues such as soil degradation, carbon removal, land use challenges, food insecurity, etc. It can also be used to decarbonize the built environment, packaging & other materials, thereby achieving a negative carbon circular economy and carbon neutrality.

BST-50 Wood Chips Biochar Machine In USA

  • Raw material: wood chips
  • Input capacity: 10-15 m³/h (5000kg/h)
  • End product: charcoal & biochar
  • Machine type: fully continuous
  • Installation method: on-site installation

BST-50 Palm Fibre Biochar Macine In Indonesia

  • Raw material: palm fibre
  • Input capacity: 10-15 m³/h (5000kg/h)
  • End product: charcoal for soil improvement
  • Machine type: fully continuous
  • Installation method: on-site installation

BST-50 Biochar Making Machine In Brazil

  • Raw material: coconut shell
  • Input capacity: 10-15 m³/h (5000kg/h)
  • End product: charcoal & biochar
  • Machine type: fully continuous
  • Installation method: on-site installation

Agricultural waste

Coconut shells, fruit shells, coffee husks, sugarcane bagasse, rice husks, nut shells, hazelnut shells, oak, jute stalks, peanut shells, sunflower stalks, elephant grass, peach pits, etc.

Forestry waste

EFB, bamboo, olive shells, wood, sawdust, log, etc.

Sewage and sludge waste

Municipal sludge, river sludge, domestic sludge, etc.

Bamboo
Coconut Shell
Palm Kernel Shell
Rice Husk
Sawdust
Straw
Wood Chips
Sewage Sludge

Charcoal & Biochar

Cooking & heating / Grilling food / Soil improvement

Wood vinegar

Improvement of soil quality / Elimination of pests / Plant growth control

Tar

Disinfectants / Preservative agent / Paving materials

Syn gas

Fuel for heating / Power generation / Reuse in the furnace

Beston biochar macine is equipped with forming system that can produce charcoal with different shapes, such as lump charcoal, cubic charcoal, oval charcoal, hexagonal charcoal, cylinder charcoal and charcoal powder, which can be used in many applications, such as industrial field, agricultural field, metallurgical field, carbon credits, etc.

Lump Biochar
Cubic Biochar
Oval Biochar
Hexagonal Biochar
Cylinder Biochar
Biochar Powder

To meet different requirements for operating efficency, working condition & charcoal quality, Beston offers three types of charcoal making equipment: skid-mounted, batch and fully continuous, with the capacity of 300 ~ 5000 kg per hour. Below we have listed 4 popular models of coal machine, including their specific parameters.

BST-06 Biochar Machine

  • Type: fully continuous
  • Input capacity: 0.3-0.5m³/h
  • Energy Consumption: 153kw/h*0.7
  • Covering Area: 25m*15m*8m
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BST-50 Biochar Machine

  • Type: fully continuous
  • Input capacity: 10-15m³/h
  • Energy Consumption: 191kw/h*0.7
  • Covering Area: 35m*18m*9m
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Model BST-06 BST-50
Input Capacity 0.3-0.5m³/h 10-15m³/h
Reactor Size φ820mm*L11200mm φ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration) 25m*15m*8m 35m*18m*9m
Weight (Standard Configuration) 21T 49T
Energy Consumption (Standard Configuration) 153kw/h*0.7 191kw/h*0.7
Working Method Fully continuous
Feeding Requirement Size: ≤20mm; moisture: ≤15%; strong liquidity
Structure Double barrel double hearth
Speed 1-9RPM
Control Method PLC control
Reactor Material Stainless steel 304
Pressure Micro negative pressure
Heating Material Diesel, natural gas, heavy oil, biomas, etc.
Heating Method Direct heating
Noise (dB) ≤80
Condenser Circulating water cooling
Rotation Method External gear rotation

Note: Here is the production capacity about rice husk raw material for reference. Production capacity varies from different raw materials. If you want to know more reference data, please contact us.

Return on Investment of BST-50 Olive shells Carbonization Project
Introduction Product market data, the details of different costs are as follows:
Based on Turkey price
Category Material Olive shells 120MT/D $200/MT
Fuel Natural Gas 270m³/D $1.25/m³
Electricity 102kW/h 24h $0.11/kWh Daily consumption 1713kW
Labor 5 Person/Shift 1D $16.8/Person/D
Charcoal 30% yield 36MT $2000/MT
Wood veneger 8% yield 9.6MT
Tar Oil 4% yield 4.8MT
Introduction ltems Unit Consumption Unit price Total Remark
Daily Input Olive shells MT 120 $200.00 $24,000.00
Natural gas 270 $1.25 $337.50
Electricity kWh 1713 $0.11 $188.43
Labor Person 3 $16.80 $50.40
Depreciation D 1 $25.00 $25.00
Other expenses D 1 $21.00 $21.00
$24,622.33
Introduction Items Unit Quantity Unit price Total Remark
Daily Output Charcoal MT 36 $2,000.00 $72,000.00 Remarks:The cost and profit analysis is based on the Turkey market for reference. Contact us for free local market profit analysis report according to your project.
Wood vinegar MT 5.1
Tar MT 1.8
$72,000.00
Daily Income
Output – Input $47,377.67
Monthly Profits (25 Days) $1,184,441.75
Annual Profits (10 Months) $11,844,417.50

Benefits: biochar macine transforms waste into resources, enhances energy efficiency, produces renewable resoucs, and diversifies revenue streams. Click here for more profit analysis.

Work Flow

charcoal making machine production process

01Drying stage

The temperature is around 150℃, and the external and internal moisture of the raw materials are evaporated by the heat supplied from the outside, and the shape of the raw materials does not change at this time. Only physical reaction occurs in the stage.

02Pyrolysis stage

The temperature is 220-270℃, and the raw materials begin to decompose and release gas, the chemical composition of the raw materials begins to change, and the pyrolysis temperature varies from different feedstocks.

03Carbonization stage

The temperature is 270-400℃, and the reaction process is mainly polycondensation and thermal decomposition. A large amount of volatiles are precipitated from feedstocks. Other products such as methanol and ethylene are also produced in this stage.

04Exhaust treatment stage

Under the fan, the high-temperature exhaust in the main furnace are cooled by the flue gas cooler and then enter the spray column for cleaning, removing harmful substances from the flue gases. The cooled slag enters the main furnace through the stoves.

Unparalleled Precision

Our charcoal machine boasts precise temperature control, allowing for optimal carbonization of various materials. Whether you’re working with biomass, wood, or other organic matter, our machines guarantee consistent and uniform carbonization, ensuring the highest quality final products.

Enhanced Efficiency

Say goodbye to long processing times and hello to increased productivity! Our cutting-edge equipment utilizes advanced heating mechanisms and optimized airflow systems, drastically reducing carbonization cycle times. Experience faster turnaround, higher output, and improved profitability.

Robust Durability

Built to withstand demanding industrial environments, our charcoal making equipment is engineered with durability in mind. Constructed from high-quality materials and subjected to rigorous testing, our machines deliver long-lasting performance, ensuring your investment stands the test of time.

Versatile Applications

From agriculture to energy production, our charcoal making plant has diverse applications. Whether you’re in the agriculture or wood industry, or have requirements for activated charcoal, our machines adapt to your specific needs. Experience flexibility and versatility like never before.

biochar machine in Korea
biochar machine in South Korea
Beston biochar making machine in Korea
biochar making machine in Korea
biochar machine in Korea
biochar machine in South Korea
Beston biochar making machine in Korea
biochar making machine in Korea

BST-50 biochar production equipment in South Korea

Location: South Korea

Model: BST-50

Raw Material: Wood chips

Capacity: 5000kg/h

Installation method: On-site installation

Final product: Biochar & charcoal

Learn More

BST-50 biochar macine in South Korea

Location: South Korea

Raw Material: coconut shell

Model: BST-50

Capacity: 5000kg/h

Installation method: On-site installation

Final product: Biochar & charcoal

Learn More

biochar machine installation in Indonesia
biochar machine in Indonesia
Beston biochar machine in Indonesia
biochar making machine in Indonesia
biochar machine installation in Indonesia
biochar machine in Indonesia
Beston biochar machine in Indonesia
biochar making machine in Indonesia

BST-50 Charcoal Production Line Finished Commissioned in Indonesia

Location: Indonesia

Model: BST-50

Raw Material: Coconut shell

Capacity: 5000kg/h

Installation method: On-site installation

Final product: Biochar & charcoal

Learn More

Biochar machine in Colombia
Biochar machines in Colombia
Biochar machine installation in Colombia
Biochar making machine in Colombia
Biochar machine in Colombia
Biochar machines in Colombia
Biochar machine installation in Colombia
Biochar making machine in Colombia

BST-50 Charcoal Production Line Finished Commissioned in Colombia

Location: Colombia

Model: BST-50

Capacity: 5000kg/h

Installation method: On-site installation

Final product: Biochar & charcoal

Learn More

24-hour consultation service

Free 24/7 consultation is provided through various channels such as email, phone, website message, WhatsApp, WeChat, etc.

Customized Design

Self-designed and manufactured machines to meet customer’s different demands, such as color, size or capacity.

Technical support

Free technical consultation and design drawings providing, such as layout plan, foundation plan, circuit diagram, installation drawing for customers.

After-sales warranty

On-site/online installation assistance, regular equipment examination feedback, spare parts replacement and free control system software upgrading service.

24-hour consultation service

Customized Design

Technical support

After-sales warranty