PP/PE/PS/ABS plastic Into fuel oil, syn gas & solid residues
The plastic pyrolysis plant is a type of recycling machine that uses high temperature pyrolysis technology to convert plastic waste into valuable products like fuel oil, carbon black, and combustible gas. Various types of plastic waste can be processed in a pyrolysis plant, including polyethylene (PE), polypropylene (PP), and polystyrene (PS). The plastic waste can be in the form of packaging materials, plastic bottles, plastic bags, or other plastic products.
4 Sets BLJ-16 Plastic Pyrolysis Plant & 1 Set Distillation Plant in Netherland
- Raw material: plastic waste
- Model: BLJ-16
- Capacity: 6-8 T/D
- End product: fuel oil used as fuel for ships
- Type: Batch
- Installation method:on-site installation
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Suitable Raw Materials For Pyrolysis
Final Products
Fuel Oil
30-80%
High-calorie fuel;
Directly sold to steel mills, boiler plants, cement plant; Burn to generate electricity;
Turned into high-quality fuel oil after purification, mixing with standard diesel for low-speed heavy machinery, construction machinery, large trucks, and ships.
Syn Gas
20-30%
Main furnace heating: Recovered combustible gas can be used as fuel directly in the combustion chamber.
Separate collection: Recovered combustible gas can be separately collected for other purposes.
Solid Residues20-30%
Burned as fuel: The solid residues have a certain calorific value and can be used as fuel.
Industrial raw materials: If the solid residues contain a higher proportion of carbon black, it can be an additive in rubber products or construction materials.
Popular Types of Plastic Pyrolysis Plant
BLL-30 Pyrolysis Plant
- Capacity: 20-25T/D
- Working way: fully continuous
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BLJ-16 Pyrolysis Plant
- Capacity: 6-8T/D
- Working way: batch
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Parameters of Plastic Pyrolysis Plant
| Model | BLJ-16 | BLL-30 | |
|---|---|---|---|
| Capacity | 6-8t/d | 20-25t/d | |
| Working Process | Batch | Fully continuous | |
| Reactor Size | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q345R | 310S stainless steel | |
| Drive System | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 33m*13m*8m | 70m*20m*10m | |
| Power | 55.6kw | 256kw | |
| Burner | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 34.5t | About 150t | |
| Number of Containers | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||
| Condensing System | Vertical Condenser | φ820*3600 Single piece condensing area 35.6m2 |
φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 8000*2260*2500 Condensing area 49.5m2 |
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Work Flow of Pyrolysis Plant
Our waste plastic pyrolysis plant has an exhaust gas treatment system that meets the European Emission Standard. Don’t worry about polluting your working conditions or environment. Here is a workflow diagram of a plastic pyrolysis plant for your reference.
01Pretreatment and Feeding
Skid-mounted waste plastic pyrolysis machine: Feed size diameter is less than 600mm. Feed plastic by manual labor. Batch pyrolysis plant: Feed size diameter is less than 1200mm. Feed plastic by manual labor.
Continuous pyrolysis plant: Feed size diameter is less than 20mm. Feed plastic by screw feeder.
02Plastic Catalysis Pyrolysis
Heat the main furnace. When the temperature reaches 180 degrees Celsius, gas oil begins to generate. A significant amount of gas oil is produced at temperatures between 280-350 degrees Celsius.
After the oil gas enters the catalytic tower, it undergoes a reaction with the catalyst. This step mitigates issues related to wax deposition and liquefaction. Simultaneously, it contributes to enhancing the quality of the plastic pyrolysis oil
03Plastic Pyrolysis Oil Collection
04Combustible Gas and Solid Residues Recycling
The non-liquefiable oil gas will be desulfurated, cleaned in the hydro seal, and then recycled in the burning room as the heating source.
The solid residues will be discharged by labor (skid-mounted type) or water-cooling discharger.
05Emission Gas Recycling
How Can You Get Profits from Waste Plastic Pyrolysis Plant
| Return on Investment of BLL-30^1 set waste Plastic pyrolysis project in Italy | ||||||||
|---|---|---|---|---|---|---|---|---|
| Project name | BLL-30 waste plastic pyrolysis plant | |||||||
| Introduction | According to the market data of Mongolia, the estimated ROI report, the various expenses are as follows: | |||||||
| Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
| Fixed Investment Cost | Equipment | BLL-30 | Set | 1024761.00 | 1.00 | 1024761.00 | ||
| Transportation | From China to destination port | Set | 80000.00 | 1.00 | 80000.00 | |||
| From Port to Site | Set | 5000.00 | 1.00 | 5000.00 | ||||
| Customs tax | 9% | Set | 92228.49 | 1.00 | 92228.49 | |||
| Installation | Beston technician’s salary | Day | 150.00 | 120.00 | 18000.00 | 2 workers; each workers 60days. | ||
| Round -trip airtickets | Ea | 3200.00 | 2.00 | 6400.00 | ||||
| Visa | Ea | 100.00 | 2.00 | 200.00 | ||||
| Local welder | Day | 15.00 | 240.00 | 3600.00 | 4 welders are needed | |||
| Local plumber | Day | 15.00 | 240.00 | 3600.00 | 4 plumbers are needed | |||
| Local electrician | Day | 15.00 | 240.00 | 3600.00 | 4 electricians are needed | |||
| Local labor | Day | 10.00 | 480.00 | 4800.00 | 8 labors are needed | |||
| Crane forklift etc. | Day | 20.00 | 30.00 | 600.00 | ||||
| Materials | Installation materials ready | Set | 5000.00 | 1.00 | 5000.00 | Foundation, pipe, etc. | ||
| License | Ea | 1500.00 | 1.00 | 1500.00 | Environmental, firefighting, etc. | |||
| Workshop | 1500 | ㎡ | 16.00 | 1500.00 | 24000.00 | 8 years | ||
| US$1,273,289.49 | ||||||||
| Operating Cost | Raw materials | Waste plastic granules | Ton | 0.00 | 20.00 | 0.00 | Estimated capacity: 20ton per day. | |
| Water | / | m³ | 2.30 | 5.00 | 11.50 | |||
| Electricity | / | KWH | 0.15 | 4300.80 | 657.59 | 256kw*0.7*24hrs | ||
| Fuel | Pyrolysis oil | L | 0.00 | 160.00 | 0.00 | Pyrolysis oil is from plant for free | ||
| Labor | / | People | 18.00 | 136.00 | 2448.00 | 6 workers per shift , 3 shifts for 2hrs | ||
| Maintenance | / | Day | 20.00 | 1.00 | 20.00 | |||
| Depreciation | 8 years | Day | 426.98 | 1.00 | 426.98 | |||
| US$3,564.08 | ||||||||
| End Products Price | Fuel oil (estimated oil yeild based on test report 2 ) 79.67% | 80% | Ton | 300 | 15.934 | 4780.20 | 79.67% of output | |
| steel | 0% | Ton | 0 | 0 | 0.00 | |||
| US$4,780.20 | ||||||||
| Daily Income | US$1,216.12 | |||||||
| Monthly Income | Working day | Day | 25 | US$30,403.10 | ||||
| Yearly Income | Working day | Day | 300 | US$364,837.18 | ||||
Due to various factors, the cost and oil yield of pyrolysis plants may vary in different markets. If you need a specific profitability analysis, please contact us for a detailed consultation.
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Why to Choose Pyrolysis Plant to Recycle Plastics
The United States, the European Union, Australia, China, Thailand, Malaysia, etc. have all enacted laws and regulations requiring the recycling of plastic waste. For example, the EU’s PPWR proposal requires that by 2030, all plastic packaging on the EU market must contain at least 30% recyclable components.
Global production of plastic products is expected to reach 76.5 million tons in 2024, and it is growing rapidly at a rate of 2% per year currently, only about 9% of plastic waste is recycled, 10%-20% is incinerated, 30% is improperly disposed of, and nearly 50% is landfilled. Choosing a pyrolysis plant to recycle plastics is becoming an increasingly viable option for managing plastic waste:
| Technology | Oil recovery | Secondary pollutants | Process maturity | Facility Investment | Energy consumption | Scope of use and characteristics |
|---|---|---|---|---|---|---|
| Landfill | Incomplete recycling | Very likely to cause secondary soil, water and air pollution | Simple, mature | Lower | Lower | No limit, has been gradually eliminated by the market |
| Incineration | Recycling is thorough | Prone to causing secondary air pollution | More complex | Higher | Higher | Any size |
| Granulation | Incomplete recycling | May cause secondary water pollution | Mature technology | Higher | Higher | Suitable for recycling bottles and engineering plastics |
| Pyrolysis | Incomplete recycling | May cause secondary water pollution | Mature technology | Moderate | Lower | Any size |
Waste Plastic Pyrolysis Projects
As a company specializing in the design and manufacture of waste plastic pyrolysis plants, Beston has successfully cooperated with customers from more than 100 countries, including Italy, the United Kingdom, the Netherlands, Belgium, France, Germany, Poland, Romania, Czech Republic, Greece, Finland, Portugal, Ireland, Croatia, Indonesia, Kazakhstan, Russia, Turkey, Turkmenistan, Armenia, Uzbekistan, etc. Beston is committed to helping our customers solve waste recycling problems, choose feasible and optimal solutions, and make good profits while carrying out environmentally friendly and sustainable projects.
BLJ-16 Plastic Pyrolysis Plant in UK
Operation time: 2021.06
Location: British
Raw material: plastic waste
Type: Bath
Capacity: 6-8T/D
Installation method: on-site installation
End product: fuel oil
BLJ-16 Plastic Pyrolysis Plant Delivery to Spanish
Delivery time: 2024.10
Location: Spanish
Raw material: plastic waste
Type: Bath
Capacity: 6-8T/D
Installation method: on-site installation
End product: fuel oil
BLJ-16 Plastic Pyrolysis Plant in Cyprus
Operation time: 2023.10
Location: Cyprus
Raw material: plastic waste
Type: Bath
Capacity: 6-8T/D
Installation method: on-site installation
End product: fuel oil
3 Sets BLJ-16 Plastic Pyrolysis in Malaysia
Operation time: 2024.3
Location: Malaysia
Raw material: medical waste plastic
Type: Bath
Capacity: 6-8T/D
Installation method: on-site installation
End product: fuel oil
Beston Service
24-hour consultation service
Free 24/7 consultation is provided through various channels such as email, phone, website message, WhatsApp, WeChat, etc.
Customized Design
Self-designed and manufactured machines to meet customer’s different demands, such as color, size or capacity.
Technical support
Free technical consultation and design drawings providing, such as layout plan, foundation plan, circuit diagram, installation drawing for customers.
After-sales warranty
On-site/online installation assistance, regular equipment examination feedback, spare parts replacement and free control system software upgrading service.