Pyrolysis Plant
for Plastic Recycling Industry
Waste Plastic Recycling Industry
Currently, the global plastics industry is growing rapidly, with global plastic production increasing from 1.5 million tons to 400 million tons from 1950-2019 alone, and plastic production in 2050 is expected to reach 1,124 million tons. Only 9% of all plastic waste generated is recycled. About 12% of plastic waste is incinerated, and the remaining 79% accumulates in landfills, dumps or in the natural environment.
Pyrolysis Technology for Waste Plastic Recycling
Waste plastics typically come from a variety of sources including household waste, commercial and industrial waste, and agricultural waste. Beston’s plastic pyrolysis equipment can help process the following categories of common plastic waste:
PE Plastic (Polyethylene): Packaging, plastic flowers, buckets, toys, etc;
PP Plastic (Polypropylene): Bags, drawing, packaging, daily necessities, toys, etc;
PS Plastic (polystyrene): Lampshades, instrument covers, toys, etc.
Final Product Applications
Waste plastics can get pyrolysis oil or wax oil (50-60%), syn gas (20-30%) and residue (20-30%) through pyrolysis process. Pyrolysis oil can be directly used as fuel, or sent to petrochemical refining to get commercial gasoline and commercial diesel, wax oil can be directly used in heavy oil generating sets after heating and liquefaction, and non-standard gasoline components can be obtained from the catalytic pyrolysis oil of plastics after distillation.
Waste Plastic Pyrolysis Plant Catalog
Beston offers various models of pyrolysis plant, mainly three types with the capacity from 3 to 35 tons per day. You can choose one from here which is suitable for your project.
Fully Continuous Pyrolysis Plant
Semi-continuous Pyrolysis Plant
Skid-mounted Pyrolysis Plant
How Can You Get Profits from Waste Plastic Pyrolysis Plant
| Return on Investment of BLL-16 Waste Plastic Pyrolysis Project in the Netherlands | ||||||||
|---|---|---|---|---|---|---|---|---|
| Project name | BLL-16 waste plastic pyrolysis plant 2*BLL-16 | |||||||
| Introduction | According to the market data of the Netherlands, the estimated ROI report, the various expenses are as follows: | |||||||
| Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
| Fixed Investment Cost | Equipment | BLL-16 | Set | 317400.00 | 2.00 | 634800.00 | (Reactor SUS310) | |
| Transportation | From China to Rotterdam | Set | 17000.00 | 2.00 | 34000.00 | |||
| Custom tax | 3% | Set | 9522.00 | 2.00 | 19044.00 | |||
| Installation | Beston technician’s salary | Day | 200.00 | 60.00 | 12000.00 | |||
| Round -trip airtickets | Ea | 15000.00 | 2.00 | 30000.00 | ||||
| Visa | Ea | 130.00 | 2.00 | 260.00 | ||||
| Local welder | Day | 120.00 | 240.00 | 28800.00 | 4 welders are needed | |||
| Local plumber | Day | 120.00 | 20.00 | 2400.00 | ||||
| Local labor | Day | 108.00 | 60.00 | 6480.00 | ||||
| Crane forklift | Day | 160.00 | 30.00 | 4800.00 | ||||
| Materials | Installation materials ready | Set | 5200.00 | 2.00 | 10400.00 | Foundation, pipe, etc. | ||
| Workshop | ㎡ | 35.00 | 1000.00 | 35000.00 | ||||
| US$817,987.00 | ||||||||
| Operating Cost | Raw materials | Waste Plastic (mixed PP PE PS,etc) | Ton | 80.00 | 15.00 | 1200.00 | for 2*BLL-16(Pellet feeding) | |
| Water | / | m³ | 1.73 | 2.00 | 3.46 | for 2*BLL-16 | ||
| Electricity | / | KWH | 0.49 | 1944.00 | 952.56 | for 2*BLL-16 | ||
| Fuel | Natural gas | m³ | 0.29 | 1400.00 | 9406.00 | for 2*BLL-16 | ||
| Labor | / | People | 150.00 | 8.00 | 1200.00 | Three shifts | ||
| Maintenance | / | Day | 20.00 | 2.00 | 40.00 | |||
| Depreciation | 8 years | Day | 132.25 | 2.00 | 264.50 | |||
| US$4,066.52 | ||||||||
| End Products Price | Plastic oil | 60% | Ton | 770 | 9 | 6930.00 | Roughly 60% oil yield | |
| Subsidy | Ton | 0.00 | ||||||
| US$6930.00 | ||||||||
| Daily Income | US$2,863.48 | |||||||
| Monthly Income | Working day | Day | 25 | US$71,587.00 | ||||
| Yearly Income | Working day | Day | 300 | US$859,044.00 | ||||
Cost and oil yield of a pyrolysis plant may vary in different markets due to various factors. If you need a specific profit analysis, please contact us for a detailed consultation.
How A Waste Plastic Pyrolysis Plant to Work
Our waste plastic pyrolysis plant is equipped with an exhaust gas treatment system which meets European Emission Standard. Don’t worry about polluting your working condition or environment.
We provide our customer with an integrated solution, including pre-treatment, pyrolysis, distillation and further processing. Such a full-process production line solution spares troubles and saves time for our customer.
Three-in-one condenser system design integrates oil tank, condenser and water seal into one integral whole, which is easy to install and operate, and has the advantages of small floor area, safety and convenience.
Our complete production line adopts instrument or PLC control system with point control, data acquisition and alarm function, user-friendly operation interface for easy operation, and spiral water-cooled discharging system, which achieves the purpose of confined space, safety, cleanliness, environmental protection and low labor intensity.
Upholding “customer-centered” principle, our company providing customized service to meed different demands, including but not limited to equipment design and manufacture of different models, size or shape of reactor door, supporting catalyst providing, installation layout drawing, and 3D project drawing, etc, by which our customer can have a more intuitive understanding of the project and its details.
Waste Plastic Pyrolysis Projects by Beston Group
