Pyrolysis Plant
for Oil Sludge Recycling
Oil Sludge Recycling Industry
In various links such as oil exploration and development, production, gathering and transportation, storage and transportation, and refining, a large amount of oily sludge is produced every year. The oily sludge contains 5% to 50% petroleum and contains polycyclic aromatic hydrocarbons, heavy metals and other pollutants. It is toxic and flammable, can easily cause pollution to the atmosphere, soil and water resources, and seriously harms the ecological environment and human health. Oily sludge is produced through many channels and has complex components, which brings great difficulties to its disposal.
Now oil sludge pyrolysis plant, or a thermal desorption unit will help you realize oil sludge treatment in an eco-friendly method. Through this approach, it not only diminishes pollution but also generates greater economic value.
Operation time: 2024.03
Raw material: Oily sludge
Type: batch
Model: BLJ-16
Capacity: 12-16 T/D
Installation method:
on-site installation
End product:
fuel oil for reuse
Final Product Application
The final products are mainly oil (40%), sand (30%), water (20%), and gas (10%). Oil sludge pyrolysis plant extracts oil and water from oil sludge through high-temperature pyrolysis process, which contributes to waste reduction, extracts valuable resources and realizes resource recycling at the same time.
Oil Sludge Recycling Equipment Catalog
Beston offers various models of pyrolysis plants, mainly three types with the capacity from 3 to 35 tons per day. You can choose one from here which is suitable for your project. Get a quotatioin here.
Fully Continuous Type
Semi-continuous Type
Batch Type
How an Oil Sludge Pyrolysis Palnt to Work
Our oil sludge pyrolysis plant is equipped with an exhaust gas treatment system which meets European Emission Standard. Don’t worry about polluting your working condition or environment. Here is a workflow diagram of an oil sludge pyrolysis plant for your reference.
We provide our customer with an integrated solution, including pre-treatment, pyrolysis, distillation and further processing. Such a full-process production line solution spares troubles and saves time for our customer.
Three-in-one condenser system design integrates oil tank, condenser and water seal into one integral whole, which is easy to install and operate, and has the advantages of small floor area, safety and convenience.
Our complete production line adopts instrument or PLC control system with point control, data acquisition and alarm function, user-friendly operation interface for easy operation, and spiral water-cooled discharging system, which achieves the purpose of confined space, safety, cleanliness, environmental protection and low labor intensity.
Upholding “customer-centered” principle, our company providing customized service to meed different demands, including but not limited to equipment design and manufacture of different models, size or shape of reactor door, supporting catalyst providing, installation layout drawing, and 3D project drawing, etc, by which our customer can have a more intuitive understanding of the project and its details.
Why to Choose Pyrolysis Plant to Recycle Oil Sludge
Oily sludge, a hazardous waste produced from the petroleum industry, poses significant environmental and health risks. Pyrolysis offers a promising solution for the treatment of oily sludge, turning a problematic waste into valuable resources. Here are the key advantages of using pyrolysis for oily sludge:
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Resource Recovery
Recovery of Oil: Pyrolysis converts a portion of oily sludge into pyrolytic oil, which can be used as a fuel or further refined into other products.
Gas Production: The process generates syngas (synthesis gas), which can be used as a clean energy source. -
Energy Efficiency
Pyrolysis is relatively energy-efficient, especially when the gases produced are captured and used to fuel the reactor, creating a self-sustaining system that reduces the need for external energy sources.
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Economic Benefits
The sale of by-products like pyrolytic oil, syngas, and recovered metals can offset operational costs and potentially generate profit.
Reducing the volume of waste through pyrolysis can lower transportation and disposal fees associated with hazardous waste management.
Oil Sludge Pyrolysis Projects by Beston Group
