Pulpboard & biomass pulp turned into disposable tableware & cups
Total automationEfficient production
Customized moldBiodegradable tableware
Pulp molding tableware machine is an innovative solution designed to meet the growing demand for eco-friendly and sustainable disposable tableware. This machine utilizes pulpboard and biomass waste, including wood chips, bamboo, sugarcane bagasse or other fibrous material, as its primary raw material. It transforms these materials into high-quality, biodegradable tableware products such as plates, bowls, cups, and trays through pulping, screening, mixing, and molding.
Raw Materials to Make Tableware
Raw materials: Pulp board and other biomass pulp( palm, reed, wheat straw, wood chips, bamboo, bagasse ).
NOTE: The standard raw material requirement for the pulp molding tableware machine is pulpboard. If the raw material is fibrous biomass, a front-end pretreatment plan must be provided.
Molded products: Biodegradable disposable paper bowls/paper cups/food trays/food containers/tableware sets/fruit plates/cup lids.
Types of Pulp Molding Tableware Machine
Pulp molding tableware machines are mainly divided into semi-automatic tableware machine and fully automatic tableware machine. Here are the differences between both devices:
Semi-automatic Tableware Machine
- Layout: reciprocating forming machine in the middle + two hot press machines on both sides
- The mechanical structure is simple and easy to operate
- The degree of automation is rather low. The manual transfer of paper molding tableware products is needed
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Fully Automatic Tableware Machine
- Add a multi-joint manipulator and trimming machine to the equipment
- The forming system adopts a slurry suction design
- The operation process is fully automatic until the trimming process is completed, and the products are collected manually
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| Name | Model | Capacity(23h) | Equipment Size | Weight | Tableware Height | Hot-press Pressure | Worker | Trimming |
|---|---|---|---|---|---|---|---|---|
| Semi-automatic Tableware Machine | BCB-950 | 0.4-0.6T | 4100*1200*2800 | 11T | 80-100mm | 40T | 1 | / |
| Fully Automatic Tableware Machine | BCB-950s | 0.8-1T | 5400*2500*2800 | 16T | 80-100mm | 40T | 0 | 100T |
Tableware Mold Superiority
CAD/CAM
professional design capability
Customized mold
meet your specific demand
High precision
make standard size tableware
Aluminium 6061
durability and longer lifetime
Industry Applications
Advantages of Pulp Molding Tableware Machine
High Efficiency & Automation
- Self-developed control program – strictly control the time
- Multi-joint manipulator – Quick to transfer tableware
- Fully automatic intelligent system
Stability & Durability
- Carbon steel material – high strength, corrosion resistance, high weight bearing
- Welding and annealing processing- greater stability and durability
Easy Operation & Maintenance
- One step hot press and forming
- Easy to change molds
- Open type for easy maintenance
High Quality End Product
- Fiber recycling system to increase finished product rate
- High-pressure water cleaning system to improve the qualification rate of finished products
Automatic Pulping Control System
- Automatic intelligent control of pulping process
- IOT remote control
Energy-saving Design
- Energy-saving frequency conversion control system
- New thermal insulation material – Save heat loss and energy consumption
- Pulp water can be used many times
High ROI of Pulp Molding Tableware Machine
| Analysis of BCB-950s Dining Plate Production Line （fully automatic）2t/day | |||||
|---|---|---|---|---|---|
| based on Chinese price | |||||
| Material | Sugarcane bagasse pulp board | 2t | 23Hour | $700/t | |
| Water | 30t | 23Hour | $0.32/t | ||
| Electricity | 504KW/H | 23Hour | $0.14/KWH | ||
| Labor | 4 person/shift | 3 shifts/day | $7.5/person/day | ||
| Forming line | |||||
| Daily Input | |||||
| Items | Unit | Consumption | Unit price | Total | Remark |
| Sugarcane bagasse pulp board | t | 2 | $700.00 | $1,400.00 | |
| Water | t | 30 | $0.32 | $9.60 | water is recycled in actual production |
| Waterproof and oil proof agent | kg | 80 | $10.79 | $863.20 | |
| Electricity | KWH | 10592 | $0.14 | $1,482.88 | |
| Labor | Person | 12 | $7.50 | $90.00 | |
| Depreciation | day | 1 | $39.00 | $39.00 | |
| Other expenses | day | 1 | $20.00 | $20.00 | |
| $3,904.68 | |||||
| Daily Output | |||||
| Items | Unit | Quantity | Unit price | Total | Remark |
| Paper dining trays(9inch/18g) | piece | 110000 | $0.09 | $9,900.00 | |
| Total | $9,900.00 | ||||
| Daily Profits | |||||
| Output – Input | $5,995.32 | ||||
| Month Profits (30 days) | $179,859.60 | ||||
| Annual (12 Months) | $2,158,315.20 | ||||
| Remarks: The cost and Profit analysis is according to the situation of China for reference. Different Clients need to analyze cost and profit according to your local situation. | |||||
Working Process of Pulp Molding Tableware Machine
Pulp moldng tableware making machine uses specific molds to process the pulpboard into the proposed structural shape. Next, the products are finished and processed to make tableware products. It mainly includes dinner plates, dinner bowls, cup lids, lunch boxes, etc.
01Material Decomposition
Pretreated pulp boards or biomass fibers enter the pulper and refiner to be crushed and ground for refining.
02Pulp Preparation
When the ground slurry enters the homogenizing tank, it is mixed evenly with the waterproof and oil-proof agent. After the slurry is adjusted to the appropriate concentration, it is pumped to the molding system.
03Tableware Molding
The treated pulp is processed in a forming machine. According to the different shapes of the mold, various tableware products with different needs can be manufactured.
04Drying & final shaping
After the formed product evaporates excess water through the drying system, it is shaped into a finished product.
05Water Recovery
Water in the process of tableware formation is recovered by vacuum pump and vacuum tank for secondary use.
06Trimming & finishing
Trimming the shaped pulp molded products by trimming machine to make the appearance of the finished product more exquisite.
07Safety Sterilization
The finished tableware after trimming enters the sterilizer for sterilization to ensure product safety.
08Packaging & Transportation
Use the packing machine to pack the finished products, which is convenient for delivery and transportation.
Honor & Patent Certificates
Our Service
24 hour consultation service
Free consultation is provided 24/7 through various channels such as email, telephone, website messages, WhatsApp, WeChat, etc.
Custom Design
Machines are designed and manufactured in-house to meet different customer needs, such as color, size or capacity.
Technical Support
Provide customers with free technical consultation and design drawings, such as layout drawings, basic drawings, circuit diagrams and installation drawings.
After-sales Guarantee
On-site/online installation assistance, periodic equipment inspection feedback, spare parts replacement, and free control system software upgrade services.