Pulp Molding Tableware Machine

Pulpboard & biomass pulp turned into disposable tableware & cups

Total automationEfficient production

Customized moldBiodegradable tableware

Pulp molding tableware machine is an innovative solution designed to meet the growing demand for eco-friendly and sustainable disposable tableware. This machine utilizes pulpboard and biomass waste, including wood chips, bamboo, sugarcane bagasse or other fibrous material, as its primary raw material. It transforms these materials into high-quality, biodegradable tableware products such as plates, bowls, cups, and trays through pulping, screening, mixing, and molding.

Raw materials: Pulp board and other biomass pulp( palm, reed, wheat straw, wood chips, bamboo, bagasse ).

NOTE: The standard raw material requirement for the pulp molding tableware machine is pulpboard. If the raw material is fibrous biomass, a front-end pretreatment plan must be provided.

Molded products: Biodegradable disposable paper bowls/paper cups/food trays/food containers/tableware sets/fruit plates/cup lids.

Pulp molding tableware machines are mainly divided into semi-automatic tableware machine and fully automatic tableware machine. Here are the differences between both devices:

Semi-automatic Tableware Machine
Fully Automatic Tableware Machine

Semi-automatic Tableware Machine

  • Layout: reciprocating forming machine in the middle + two hot press machines on both sides
  • The mechanical structure is simple and easy to operate
  • The degree of automation is rather low. The manual transfer of paper molding tableware products is needed

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Fully Automatic Tableware Machine

  • Add a multi-joint manipulator and trimming machine to the equipment
  • The forming system adopts a slurry suction design
  • The operation process is fully automatic until the trimming process is completed, and the products are collected manually

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Name Model Capacity(23h) Equipment Size Weight Tableware Height Hot-press Pressure Worker Trimming
Semi-automatic Tableware Machine BCB-950 0.4-0.6T 4100*1200*2800 11T 80-100mm 40T 1 /
Fully Automatic Tableware Machine BCB-950s 0.8-1T 5400*2500*2800 16T 80-100mm 40T 0 100T

CAD/CAM

professional design capability

Customized mold

meet your specific demand

High precision

make standard size tableware

Aluminium 6061

durability and longer lifetime

Food/beverage industry
Hospitality/catering services
Educational Institutions/Corporate
Hotels/Event Venues

High Efficiency & Automation

  • Self-developed control program – strictly control the time
  • Multi-joint manipulator – Quick to transfer tableware
  • Fully automatic intelligent system

Stability & Durability

  • Carbon steel material – high strength, corrosion resistance, high weight bearing
  • Welding and annealing processing- greater stability and durability

Easy Operation & Maintenance

  • One step hot press and forming
  • Easy to change molds
  • Open type for easy maintenance

High Quality End Product

  • Fiber recycling system to increase finished product rate
  • High-pressure water cleaning system to improve the qualification rate of finished products

Automatic Pulping Control System

  • Automatic intelligent control of pulping process
  • IOT remote control

Energy-saving Design

  • Energy-saving frequency conversion control system
  • New thermal insulation material – Save heat loss and energy consumption
  • Pulp water can be used many times
Analysis of BCB-950s Dining Plate Production Line (fully automatic)2t/day
based on Chinese price
Material Sugarcane bagasse pulp board 2t 23Hour $700/t
Water 30t 23Hour $0.32/t
Electricity 504KW/H 23Hour $0.14/KWH
Labor 4 person/shift 3 shifts/day $7.5/person/day
Forming line
Daily Input
Items Unit Consumption Unit price Total Remark
Sugarcane bagasse pulp board t 2 $700.00 $1,400.00
Water t 30 $0.32 $9.60 water is recycled in actual production
Waterproof and oil proof agent kg 80 $10.79 $863.20
Electricity KWH 10592 $0.14 $1,482.88
Labor Person 12 $7.50 $90.00
Depreciation day 1 $39.00 $39.00
Other expenses day 1 $20.00 $20.00
$3,904.68
Daily Output
Items Unit Quantity Unit price Total Remark
Paper dining trays(9inch/18g) piece 110000 $0.09 $9,900.00
Total $9,900.00
Daily Profits
Output – Input $5,995.32
Month Profits (30 days) $179,859.60
Annual (12 Months) $2,158,315.20
Remarks: The cost and Profit analysis is according to the situation of China for reference. Different Clients need to analyze cost and profit according to your local situation.

Pulp moldng tableware making machine uses specific molds to process the pulpboard into the proposed structural shape. Next, the products are finished and processed to make tableware products. It mainly includes dinner plates, dinner bowls, cup lids, lunch boxes, etc.

01Material Decomposition

Pretreated pulp boards or biomass fibers enter the pulper and refiner to be crushed and ground for refining.

02Pulp Preparation

When the ground slurry enters the homogenizing tank, it is mixed evenly with the waterproof and oil-proof agent. After the slurry is adjusted to the appropriate concentration, it is pumped to the molding system.

03Tableware Molding

The treated pulp is processed in a forming machine. According to the different shapes of the mold, various tableware products with different needs can be manufactured.

04Drying & final shaping

After the formed product evaporates excess water through the drying system, it is shaped into a finished product.

05Water Recovery

Water in the process of tableware formation is recovered by vacuum pump and vacuum tank for secondary use.

06Trimming & finishing

Trimming the shaped pulp molded products by trimming machine to make the appearance of the finished product more exquisite.

07Safety Sterilization

The finished tableware after trimming enters the sterilizer for sterilization to ensure product safety.

08Packaging & Transportation

Use the packing machine to pack the finished products, which is convenient for delivery and transportation.

24 hour consultation service

Free consultation is provided 24/7 through various channels such as email, telephone, website messages, WhatsApp, WeChat, etc.

Custom Design

Machines are designed and manufactured in-house to meet different customer needs, such as color, size or capacity.

Technical Support

Provide customers with free technical consultation and design drawings, such as layout drawings, basic drawings, circuit diagrams and installation drawings.

After-sales Guarantee

On-site/online installation assistance, periodic equipment inspection feedback, spare parts replacement, and free control system software upgrade services.