Waste Paper to Egg Tray/Crate/Carton
Beston egg tray machines are designed for manufacturing egg trays, egg cartons, and other paper pulp packaging products using waste paper as raw material. This innovative approach not only recycles waste paper but also meets the demand for sustainable packaging solutions. Beston Group offers a range of egg tray making machines catered to different production needs, from small-scale operations to large industrial setups.
Raw Material and Final Products
Waste Paper Carton
Egg tray made of waste paper carton, standard sturdiness but textured surface
Waste Paper
Egg tray made of waste paper, including newspaper, books, etc, intufficient sturdiness but dedicate surface
Mixed Waste Paper and Carton
Egg tray made of mixed waste paper and carton, first processed through pulp homogenizer and fine screening
Beston Egg Tray Making Machine not only can produce egg tray with different types, such as 30-egg trays, 24-egg trays, 20-egg trays, etc, but also can use other molds to make trays with different shapes or sizes, including apple trays, cup trays, electronic product packaging, bottle trays, shoe trays, etc.
Popular Models of Egg Tray Making Machine
To meet different production demands, Beston Egg Tray Making Machine provides five models for your choice. In addition, your choice can be based on the drying systen, such as brick drying or metal drying. But all machine adopts PLC control system which can significantly improve production efficiency and save labour costs. For the egg tray making machine price, we provide you discounts until the end of this year.
BTF-4-4 Egg Tray Making Machine
Capacity: 2,500-3,000pcs/h
Drying method: natural/brick/metal drying
BTF-5-8 Egg Tray Making Machine
Capacity: 5,000-6,000pcs/h
Drying method: brick/metal drying
BTF-6-8 Egg Tray Making Machine
Capacity: 6,000-7,000 pcs/h
Drying method: brick/metal drying
BTF-8-8 Egg Tray Making Machine
Capacity: 8,000-9,000pcs/h
Dring method: brick/metal drying
Work Flow of Egg Tray Machine
The raw material (various waste paper) will be put into the hydraulic pulper, under the action of water and impeller, the waste paper will be made into coarse pulp. Then the coarse pulp enters into the homogenizing pool. In the homogenizing tank, the coarse pulp is refined by the pulper, while different kinds of additives can be added to improve the quality of the finished product. Adjust the pulp concentration, the pulp flows into the finished pulp pool for the pulp to the molding machine.
The forming machine draws pulp (delivered to the forming machine by a stock pump) into the molds of the forming machine. A vacuum system sucks the pulp into the molds of the forming machine and draws the excess water into a water vapor separation tank. A water pump pumps the water into a tank for storage. The molds of the forming machine absorb the pulp into shape, and then the robot of the forming machine removes the finished product and sends it to the drying conveyor.
Paper products are dried by single or multi-layer metal drying systems. In this process, customer can choose brick drying line or metal dring line. Based on your project site space, you have different choice. If the space is limited, Beston recommends metal drying line for you. In contrary, brick drying line is suitable for companies with large-scale project space.
Final, finished paper products enter into the last stage. After drying and rinsing, the paper products are collected by a skimmer and packaged by the packing system.
Components of Egg Tray Making Machine
Beston focuses on the quality of every part of our machines. For example, we offer optional aluminium or plastic as the raw materialto produce molds for the forming machine, which prolongs the service life of the egg tray molds (3 years) or quickly earn back your costs in a short period of time.
From pulping and molding to drying and packing, Beston Egg Tray Making Machine can provide a complete production line, helping clients saving money and energy in labour and electricity.
According to different production scale, requirements or cost estimation, customers can choose suitable molding machine and drying system, etc.
According to customers’ different product requirements, Beston can provide customized molds design and manufacturing service, including but not limited to trays to contain fruit, bottles, shoes, electronic products, etc.
Advantages of Metal Drying Line
Cost and ROI Analysis Report
| Analysis of BTF-5-8 Egg Tray Production Line with Metal Dryer | |||||
|---|---|---|---|---|---|
| Product market data, the details of different costs are as follows (based on Chinese price): | |||||
| Category | Raw Material | Waste Paper | 425KG/h | 22.5h | $0.14/KG |
| Water (Recycled) | 1275KG/h | 22.5h | $0.32/MT | ||
| Electricity | 112KW/h | 22.5h | $0.14/KWh | ||
| Labour | 5 Person/Shift | 2 Shifts/Day | $7.5/Person/Day | ||
| Gas | 90m³/h | 22.5h | $0.45/m³ | ||
| Egg Trays | 5,000pcs/h | 22.5h | $0.05/piece | ||
| Daily Input | |||||
| Item | Unit | Consumption | Unit price | Total | Remark |
| Waste Paper | KG | 9562.5 | $0.14 | $1338.75 | |
| Water | MT | 28.6875 | $0.32 | $9.18 | Water is recycled in actual production. |
| Electricity | KW/h | 2520 | $0.14 | $352.80 | |
| Labour | Person | 10 | $7.50 | $75.00 | $90.00 |
| Gas | m³ | 2025 | $0.45 | $911.25 | |
| Depreciation | Day | 1 | $25.00 | $25.00 | |
| Other Expenses | Day | 1 | $20.00 | $20.00 | |
| $2731.98 | $824.08 | ||||
| Daily Output | |||||
| Item | Unit | Consumption | Unit price | Total | Remark |
| Egg Trays | Piece | 112500 | $0.05 | $5625.00 | |
| $5625.00 | |||||
| Daily Profit = Output – Input = $ 2,893.02 | |||||
| Monthly Profit (30 business days) = $ 2,893.02*30 = $ 86,790.60 | |||||
| Annual Profit (12 months) = $ 86,790.60*12 = $ 1,041,487.20 | |||||
Global Cases
Beston is committed to helping our customer solve waste paper recycling problems, choose feasible and optimal solutions, obtain huge profits whilst conducting a eco-friendly and sustainable project. our egge tray machine have exported to Indonesia, Saudi Arabia, Jordan, Malaysia, Thailand, Russia, Nigeria, Kenya, India, Zambia, South Africa, Algeria, Morocco, etc.
Location: Mali
Model: BTF-4-4
Capacity: 2,500-3,000pcs/h
Drying system: brick dryer
Installation method:
On-site installation
End product:
Egg tray
Location: Columbia
Model: BTF-3-4
Capacity: 1800-2500 pcs/h
Drying system: metal dryer
Installation method:
On-site installation
End product:
Egg tray
Time: 2023.09
Location: Morocco
Model: BTF-6-8
Capacity: 6000-7000 pcs/h
Installation method:
to be pending
End product:
egg tray
Location: Bolivia
Model: BTF-5-8 with metal drying line
Capacity: 5,500 pcs/h
Drying system: metal dryer
Installation method:
installation finished under online engineer’s guidance
End product:
30-egg tray for sale
Location: Indonesia
Model: BTF-4-4
Capacity: 3,000pcs/h
Drying system: bricker dryer
Installation method:
installation finished under online engineer’s guidance
End product:
egg tray for sale
Honor and Patent Certificates
Beston Service
Pre-sale Service
Focus on customer’s demands: details communication and optimal solution providing for choice;
Send factory visit invitation: production site display and manufacturing process introduction;
Provide customized design: self-designed and manufactured machine to meet customer’s operation demands;
Offer supporting files or programs: confidential files, financing program, exclusive agency agreement, etc.
Service During Sale
Furnish design drawings: layout plan, foundation plan, circuit diagram, installation drawing, etc;
Report production progress: regular weekly report on product production progress;
Verify shipment information: online or on-site product inspection by customer;
Monitor transportation process: real-time monitoring and transportation safety and delivery time guarantees.
After-sales Service
Assist with on-site or online installation: professional engineers team guidance;
Provide professional operation training: operation safety guarantee and professional operation team building;
Implement tracking feedback: regular equipment examination report and follow-up communication with customer;
Conduct maintenance and repair: problem-solving within 24 hours and lifetime warranty and spare parts replacement.