Charcoal Making Machine
for Coconut Shell Recycling Industry
Coconut Shell to Charcoal, Waste to Wealth
Coconut Shell Recycling Industry
Coconut shell charcoal making machine converts coconut shells into charcoal through a process called pyrolysis. During this process, the coconut shells are heated in an oxygen-limited environment, causing them to decompose into charcoal and various byproducts, such as wood vinegar, tar and syngas. These machines are designed to be efficient and eco-friendly, producing high-quality charcoal that can be used for cooking, in water purifiers, and as a raw material in the production of BBQ charcoal. They come in various sizes and capacities, catering to different production requirements, from small-scale operations to industrial production lines.
Time: 2024.02
Raw material: wood chips
Model: BST-50
Capacity: 10-15 m³/h (5000kg/h)
Final product: biochar for soil amendment
Client said:
After accepting a factory visit invitation from Beston, I traveled to China and learned more about their products. Their high quality products and sincere services have won the cooperation.
Coconut Shell Charcoal Application
Charcoal making machine adopts advanced pyrolysis technology to realize coconut shell recycling and coconut charcoal production, which can not only be used as fuel for heating and power generation, but also used in the following industry fields:
Water Treatment Industry
Coconut shell charcoal is widely used to purify water by removing pollutants like organics, heavy metals, and odors, thereby enhancing water quality.
Air Purification Industry
Coconut shell charcoal can be used as an air filtration material for adsorbing harmful gases and odors in the air to provide a fresh air environment.
Medical Industry
Coconut shell charcoal can be used in the medical field, such as making activated carbon masks, drug adsorbents and antidotes.
Beverage Industry
Coconut shell charcoal can be used as a beverage purifier, removing impurities, pigments and odors from water to provide pure drinking water.
Personal Care Industry
Used in face masks, soaps, toothpaste, and shampoos, coconut shell charcoal adsorbs dirt, grease, and toxins, providing cleansing and detoxification.
Metal Smelting Industry
Coconut shell charcoal is used as a reducing agent in the metal smelting industry for refining metals.
Agriculture Industry
Adding Coconut Shell Charcoal to soil helps to improve soil structure, increase soil aeration and water retention.
Animal Husbandry
Used as an animal feed additive to help improve feed adsorption properties and diarrhea control.
Beston charcoal making machine is equipped with forming system that can produce charcoal with different shapes, such as lump charcoal, cubic charcoal, oval charcoal, hexagonal charcoal, cylinder charcoal and charcoal powder, which can be used in many applications, such as industrial field, agricultural field, metallurgical field, carbon credits, etc.
charcoal powder
cubic charcoal
cylinder charcoal
hexagonal charcoal
lump charcoal
oval charcoal
What Model of Charcoal Machine We Offer
Our equipment is designed for coconut recycling and charcoal production. According to your demand, we mainly offer three types of charcoal production line for you, fully continuous type (BST-10/30/50), skid-mounted type (BST-05 Pro, easy to transport and install) and batch type (BST-J12/J18/J40).
BST-06 Biochar Machine
- Type: fully continuous
- Input capacity: 0.3-0.5m³/h
- Energy Consumption: 153kw/h*0.7
- Covering Area: 25m*15m*8m
BST-50 Biochar Machine
- Type: fully continuous
- Input capacity: 10-15m³/h
- Energy Consumption: 191kw/h*0.7
- Covering Area: 35m*18m*9m
How a Charcoal Making Machine Works
Here is an operation guide diagram to help you understand how our coconut charcoal machine works. More technical details, please contact us for free consultation.
Here are 6 major systems of the whole charcoal production line. According to your raw material moisture and size, you may need carbonization furnace equipped with corresponding system, such as a crushing system or a drying system. If you’re concerned about environmental emissions, an exhaust treatment system is required.
Crushing system
Based on the size of the raw material, when the granularity>20mm, need to be used with the crushing system
Drying System
If the moisture is between 15%-45%, it is necessary to use with the drying system; If moisture >45%, 2 drying procedures is required;
Carbonization system
Conversion of biomass feedstock into biomass char through pyrolysis at high temperatures and in an anaerobic environment;
Conveying system
Conveyance of raw material to the carbonization system and the biochar to the subsequent treatment stage;
Forming system
Based on the shape of the product, the coconut shell charcoal can be pressed into balls or other shapes;
Exhaust gas system
Adoption of environmentally friendly design, support for optional exhaust gas treatment process in line with local emission standards.
Cost & ROI Analysis Report
| Return on Investment of BST-50 Coconut Shells carbonization project in Thailand | ||||||||
|---|---|---|---|---|---|---|---|---|
| Project name | BST-50 coconut shells carbonization | |||||||
| Introduction | According to the data you provided, the estimated ROI report, the various expenses are as follows: | |||||||
| Item | Details | Unit | Unit price/$ | Quantity | Amount/$ | Total amount | Remark | |
| Fixed Investment Cost | Equipment | BST-50 with dryer | Set | 629073.00 | 1.00 | 629073.00 | ||
| Transportation | From China to LAEM CHABANG | Set | 10100.00 | 1.00 | 10100.00 | |||
| Customs tax | 7.0% | Set | 44035.11 | 1.00 | 44035.11 | HS Code is 8419899090 Need to reconfirm in local |
||
| Installation | Beston technician’s salary | Day | 150.00 | 60.00 | 9000.00 | |||
| Round -trip airtickets | Ea | 285.00 | 2.00 | 570.00 | ||||
| Visa | Ea | 120.00 | 1.00 | 120.00 | ||||
| Local welder | Day | 69.00 | 40.00 | 2760.00 | 2 welders are needed | |||
| Local plumber | Day | 69.00 | 40.00 | 2760.00 | 2 plumbers are needed | |||
| Local electrician | Day | 69.00 | 40.00 | 2760.00 | 2 electricians are needed | |||
| Local labor | Day | 57.00 | 90.00 | 5130.00 | 4 labors are needed | |||
| Crane forklift etc. | Day | 85.00 | 20.00 | 1700.00 | ||||
| Materials | Installation materials ready | Set | 5357.00 | 1.00 | 5357.00 | Foundation, pipe, etc. | ||
| Workshop | ㎡ | 8 years | ||||||
| US$713,365.11 | ||||||||
| Operating Cost | Raw materials | coconut shells | Ton | 39.00 | 120.00 | 4680.00 | ||
| Water | / | m³ | 2.00 | 2.00 | 4.00 | |||
| Electricity | / | KWH | 0.54 | 4723.00 | 2550.42 | |||
| Fuel | diesel | L | 5.00 | 160.00 | 800.00 | |||
| Labor | / | People | 3.00 | 12.00 | 36.00 | |||
| Maintenance | / | Day | 87.00 | 1.00 | 87.00 | |||
| Depreciation | 8 years | Day | 42.00 | 1.00 | 42.00 | |||
| US$8,199.42 | ||||||||
| End Products Price | Biochar | 30% | Ton | 700 | 36 | 25200.00 | 30% of input | |
| Syngas | / | Ton | / | / | / | |||
| US$25,200.00 | ||||||||
| Daily Income | US$17,000.58 | |||||||
| Monthly Income | Working day | Day | 25 | US$425,014.50 | ||||
| Yearly Income | Working day | Day | 300 | US$5,100,174.00 | ||||
Cost and charcoal yield of a coconut charcoal production line vary in different markets due to various factors. If you need a specific benefit analysis, please contact us for a detailed consultation.
Equipment Advantages
