Daily capacity: 10 MT
Average output rate: 50%
Reactor size: D2.8*L6.2 m
Operation Pressure: normal pressure
Material of reactor: Q245R boiler steel
Space for machine(L*W*H): 25*15*10 m
Reactor plate thickness: 16mm
Rotary speed: 0.4-0.8 turn/min
Power: 30 kw/h Life time: 5-8 years
Beston Waste/tyre/plastic/rubber to oil pyrolysis plant is a new green technology for waste tyre and waste plastic recycling. The main product you get from this plant is crude oil and carbon black. The most important factor of waste tyre/plastic/rubber to oil pyrolysis plant is oil yield, more oil, more profit. After years research and improvement, our company achieved a big success on cooling system.
BLJ-10 waste tire/plastic/rubber pyrolysis plant with capacity 10T/D, continuous running for 2 hours per day, equipped with safety device(alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system, fire fighting device) and advanced dedusting system(dust chemical removing tank, ceramic ring filtering system and alkali sprayers), which will guarantee safety and no pollution in production.
♦ Basic configuration with mature manufacturing, installation and operation technology.
♦Auto tire shredding system, auto feeding and carbon/steel discharging system.
♦Totally sealed to forbid gas/odor leaking out
♦ Rotary running that ensure the heating is efficient and energy saving.
♦ Convenient to feed material.
♦ High efficient tubular condensing system.
♦ Last heat insulating layer with longer service time.
Put the raw material into the reactor, and then heat the burner. The oil gas from reactor will be separated in the manifold. The heavy oil gas will drop down and be stored in the slag oil tank, while the light gas will rise up to the condenser. After cooling, gas turns into liquid and flows to the oil tank. The remained gas that cannot be liquified will enter the hydroseal, and then return to the burner to be burnt after the edulcoration and desulfuration.
|Raw materials||Oil yield rate|
|Leftovers of parper||Wet 15-20%, dry 60%|
|PET||NA ( Recommend plastic pellet machine)|
Different materials can use the same machine, mainly the cracking process is a little bit different, Our technician will be sent to guide your operation, installation and commissioning for free. We can test the oil yield rate for if you send us the raw materials you need to process. Click Contact Us Learn More Detail!
|The serial number||Fuel||Burning auxiliary tool|
|3||Oil (fuel oil, tyre oil,
Plastic oil, heavy oil, etc.)
|The fuel spray gun|
|4||Natural gas||The fuel spray gun|
|5||Electricity||Electric stove wire|
|6||Carbon black pellet||Our company can provide this kind
of granulation equipment
|The serial number||Name||Use|
|1||Tyre oil||(1) Can directly to sell
(2) Can use our distillation equipment for gasoline and diesel
(3) Can be used as a fuel
|2||Carbon black||(1) Can directly to sell
(2) Can use carbon black refining equipment to make fine carbon black
(3) Can use the carbon black particle granulation equipment
|3||Scrap steel wire||(1) Can directly to sell
(2) Can use hydraulic baling press do produce piece of easy transportation
|4||Oil gas||(1) Can pass gas spray gun used as fuel
(2) Excess gas can be storage system storage
The tyre pyrolysis oil, one kind of end products extracted from the pyrolysis process, is often used for producing heat, electricity, steam and so on. this oil also can be distilled by professional pyrolysis oil distillation plant,it can turn waste oil to diesel, used for vehicle.
So far, our products have been exported to over 20 countries and regions. Holding high quality products and honest operation as tenets is our principle in international trade, it brings us friendships with customers and build up a fine reputation in the market. At present, our products are popular at home and abroad. we have developed international market very well.
|Main Markets:||3.00% Mid East
5.00% Domestic Market
6.00% Eastern Europe
10.00% South Asia
50.00% Southeast Asia
|Total Annual Sales Volume:||US$2.5 Million – US$5 Million|
|Export Percentage:||81% – 90%|
The technical data of the waste tyre pyrolysis plant:
|Daily capacity||6 MT||10 MT||20 MT||30MT|
|Raw material||Waste tires,rubber,plastic,oil sludge,medical waste|
|Working method||Batch||Semi-Continuous||Fully continuous|
|Operating pressure||Constant pressure|
|Reactor rotate speed||0.4 turn/minute||Not rotary type|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6,62,84(kw/h)|
|Reactor size(m)||2.2*5.1||2.8*L6.2||D2.8 *L7.1||L12.5XW2.2XH2.5|
|Space (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m,33*15*10m|
1.The first in the world to have created the new heating structure that combined the advantages of burning the reactor and heating the main reactor by hot air.
2.The technology of avoiding the reactor of being burnt through by reforming the furnace, which will lengthen the life span of the main reactor for 2 to 3 years which saves quite amount of money for customers to maintain and update the continuous and batch used tire pyrolysis equipment, and reduces the rate of depreciation of WJ-6 tire recycling equipment.
3.The technology of improving the oil output by another 5% with the same machine.
1.Totally sealed reacting system, and slag discharging system, which prevent odor and ash releasing out.
2.Extra gas purifing system, remove chemical and impurity then recycle it into furnace for heating, clean and energy recycling.
3.6 generation hot some cleaning system, configured with filtering tank, liquid cleaning chamber, liquid sprayers and chimney, make emission meet EU standard.
1.Latest heating system, combined hot smoke heating and fire directly heating. improve heating effeciency for 20% and save energy for 15-20%.
2.New designed reactor case, with particular thermolith and asbestos cover. Increase life time and make reactor get heated uniformly.
3.Specific reactor case cover, keep kcal from transmited to air in workshop.
Operation security measures
1.Auto alarm system for over temperature and pressure.
2.Auto pressure releasing system to keep emergency situations into safty.
3.Auto operating control panal keep operator from high risk area.