Sludge Oil Process/Pyrolysis Plant

Model: BLJ10:
24-capacity: 10MT
Input-Raw materials: Waste Sludge Oil /Tire/Plastic/Rubber
Operating pressure: Constant pressure
Maximum height: 9meters
Steel thickness of reactor: 16mm
Reactor rotate speed: 0.4 turn/minute
Power in total: 30kw/hour
Reactor size: D2.6*6.6m
Life time: 5-8years

Recycling Pyrolysis Plant For Sludge is a processing unit that makes use of pyrolysis of massive scrap tyre/plastic/rubber/oil sludge to get fuel oil. This process unit is made up of heating system, horizontal type rotating reactor, reduced pressure oil and gas dust removal system, cooling system, surplus gas treatment system, high temperature sealing feeding and discharging system, electric control system of intelligent digital display and so on.

We have been specializing in Sludge Oil/Plastic/Tyre/Medical Waste/Rubber pyrolysis plant since 1998. Having the support of foreign and domestic doctors and technicians, we promise you high-end products and first-class service. Besides, our plants have been exported to many countries, such as, Canada, Poland, Jordan, Turkey, Malaysia, etc.

Environmental Friendly Waste Sludge Oil Process/Pyrolysis Plant

Environmental Friendly Waste Sludge Oil Process
Environmental Friendly Waste Sludge Oil Process
Environmental Friendly Waste Sludge Oil Process

Details:

Generally waste oil treatment plant and system layouts: Waste oil systems vary depending on the unique source and make-up of the raw product and the customer’s requirements regarding quality of the products after processing. However, a typical processing plant layout for most oily wastes from the petroleum industry will generally comprise the following:
Mechanical removal of solids, if required
Heating to reduce viscosity and thus enhance mobility of the phase
De-emulsifier dosing to break emulsions and make oil, water and solids bound in the emulsion accessible for centrifugal separation。

Two well-known and proven waste oils layouts are:

1. Waste oil, water, and solids separation in one high performance 3-phase decanter centrifuge. Oil quality produced in such a system is usually good enough for return to the crude oil side of the refinery.
Typical 3-phase decanter performance:

Environmental Friendly Waste Sludge Oil Process

Typical 3-phase decanter performance:
Oil phase:
1-3% water
Below 1,000 ppm solids
Water phase:
1-3% oil
1,000-3,000 mg/L solids
Solids phase:
20-50% dry solids

2.Remove the bulk of the solids in a 2-phase decanter centrifuge with downstream oil-water-solids separation in a 3-phase disk stack separator type centrifuge. Naturally this plant layout is more sophisticated and requires higher capital expenditure. However, the quality of the oil and water phases is an order of magnitude better than that produced by a 3-phase decanter only.
Typical centrifuge performance for oil waste processing: For improved liquid product quality a high speed disk stack separator can be added to the respective phase(s) normally improving quality by an approximate factor of 10:

Environmental Friendly Waste Sludge Oil Process

Typical 2-phase decanter performance:
Oil phase:
Approx. 0.1-0.3% water
Virtually 0 solids
Water phase:
Approx. 0.1-0.3% oil
Some 100 mg/L solids

Note:

Oil sludge treatment plant uses the most advanced sludge pyrolysis, it can turn oil sludge and oil based mud to fuel oil. One the one hand, fuel oil from oil sludge can bring economic profit; on the other hand, it has solve the oil sludge pollution.so if you are willing to learn more about the oil sludge treatment, please Leave A Message to let us give you details.

The serial number Fuel Burning auxiliary tool
1 Coal Fire bar
2 Firewood Fire bar
3 Oil (fuel oil, tyre oil,Plastic oil, heavy oil, etc.) The fuel spray gun
4 Natural gas The fuel spray gun
5 Electricity Electric stove wire
6 Carbon black pellet Our company can provide this kind of granulation equipment
Environmental Friendly Waste Sludge Oil Process
Environmental Friendly Waste Sludge Oil Process
Fuel oil Widely used as fuel oil in industries such as steel and iron and boiler
factories, ceramics, power or chemical industries or hotels,
restaurants etc. or used for generators to get electricity
Water It is harmless to the environment
 Solid It can be used as construction material

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Technical Data of the Waste Sludge Oil Process/Pyrolysis Plant:

Item Details
Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 8T-10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Life span 5-8 Years

1.the security of main device, the main components of the exhaust gas that cannot be liquefied are alkanes class from C1 to C4, whose direct burning is dangerous. Therefore, we shall make them passing the hydroseal which is the first safety.Security design

2.The hydroseal can stop the fire burning back while remove suffer, impurities and keep cleaning desulfurization gas.
3. With automatic welding technology, it can not only greatly improve the working efficiency hut also fully guarantee the quality of welding equipment, safe to use.
4. professional thermometers and pressure gauges can inspect the temperature and pressure at any time.
5. The advantages of the latest heating method is to combine the advantages of direct heating and indirect heating, make the operation more convenient and secure.
6. In the normal production process, the exhaust gas burning room is closed, when the pressure is too high, start the value and directly fire the gas in the exhaust gas burning room, to realize reducing pressure quickly, it’s a safe measure.

Get a Free Quote

Interested in our products? Please give your inquiry in the form below. We will reply you in 12 hours.

* Your Name

* Your Email

* Your Phone Number

* Your Country

Your Company

* Your Requirement

*We respect your privacy, and will not share your personal information with other entities.

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