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Pyrolysis Tyre Recycling Plant

Pyrolysis-Tyre-Recycling-Plant

As we all know, the Tyre pyrolysis plant is an environmentally friendly machine that helps you to dispose of old tyres and rubber. Disposing of used tyres by pyrolysis not only minimizes their impact on the environment but can also bring you huge profits. Here we briefly describe the various waste tyre treatment processes.

Various waste tyre treatment processes
Item Parameter  

Unit production costs

Capital return Energy consumption Secondary pollution Remarks
Tyre retreading Worn tread but good carcass Low Relatively high Relatively high Relatively low A limited number of refurbishments may be affected by different policies in different countries
Recycled rubber Recommended diameter over 900mm Relatively high Relatively low High High Poor product performance has limited the industry considerably
Rubber powder Recommended diameter over 900mm High Medium Relatively high Relatively high Small market demand
Thermal pyrolysis No Relatively low High Low No Making tyres resourceful and harmless

tyre/rubber pyrolysis plant

Tyre/Rubber Pyrolysis Plant

plastic-pyrolysis-plant

Pyrolysis Plastic to Oil Plant

Sludge-oil-pyrolysis-plant

Sludge Treatment Pyrolysis Plant

Raw Materials

Waste Tires: mechanical tires, bicycle tires, motorcycle tires and other tires.
Waste Rubber: waste cable jackets, rubber soles, rubber gloves, seals, etc.
Plastic: waste acrylic (PMMA), PE, PP.
Sludge Oil: sewage sludge, oil mud, oil sludge, etc,.
NOTE: Different raw materials have different oil yields, Please contact Beston for details.

Raw-Materials

Economic Value Of The Final Product

As previously mentioned, pyrolysis machines produce black carbon powder, pyrolysis oil, and steel wire. These end products may be sold to industries for big profits. Pyrolysis oil, for instance, could be used to fuel industrial material burning machines. With further refinement inside a distillation machine, the oil can be changed into diesel or gasoline and employed to power also varieties of machinery. Black carbon powder could also be used as fuel, yet it is commonly together with clay and converted into construction bricks. The steel wire produced cab be reprocessed or changed into steel and iron rod.

The serial number Name Use
1 Tyre oil (1) Can directly to sell
(2) Can use our distillation equipment for gasoline and diesel
(3) Can be used as a fuel
2 Carbon black (1) Can directly to sell
(2) Can use carbon black refining equipment to make fine carbon black
(3) Can use the carbon black particle granulation equipment
3 Scrap steel wire (1) Can directly to sell
(2) Can use hydraulic baling press do produce piece of easy transportation and storage
4 Oil gas (1) Can pass gas spray gun used as fuel
(2) Excess gas can be storage system storage
More Parameters

blj-6-tyre-pyrolysis-plant

BLJ-6 Pyrolysis Plant

blj-10-tyre-pyrolysis-plant

BLJ-10 Sludge Pyrolysis Plant

blj-16-tyre-pyrolysis-plant

BLJ-16 Pyrolysis Plant in Paraguay

bll-20-tyre-pyrolysis-plant

BLL-30 Continuous Pyrolysis Plant

Model BLJ-3 BLJ-6 BLJ-10 BLJ-16 BLL-30
Daily Capacity 1.5-3T 6T 8T-10T 12-16T 20-30T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D1.4m*L5m D2.2m*L6.0m D2.6m*L6.6m D2.8m*L7.1m D1.8m*L22m
Pattern Horizontal & Rotary
Heating Materials Coal, Fuel Oil, Natural Gas, LPG, etc.
Total Power 16.6kw/h 24kw/h 30kw/h 54kw/h 135kw/h
Installation Area Requst (L*W*H) 20m*8m*8m 30m*10m*8m 30m*10m*8m 40m*10m*8m 50m*20m*10m
Weight 18T 39T 44T 60T 103T
Operating Pressure Slight Negative Pressure Negative Pressure
Cooling Method Water Cooling
Life span 5-8 Years

The price of one of those plants may vary in accordance with the size of the plant that you just purchase. If you opt to purchase a plant by using a 10-ton capacity, you will pay between USD55,000 and USD70,000 in US dollars. If you choose a lesser plant, the price range will lower.

Process of Tyre Pyrolysis

1: Feed raw material ( Tyre, Plastic, Rubber, oil sludge) into reactor by full-automatic feeding machine.

Note: Before the tire enters the reactor, if the tire is shredded by the BESTON tire crusher, a higher quality fuel oil will be obtained.

tyre-shredder

2: The reactor will be slowly heated, the oil gas will be formed.

3: The oil gas coming out from the reactor then goes to condensing system and becomes liquid oil. We adopt new-type condenser which can improve the oil yield efficiency and make the oil yield to the maximum.

4: The gas which can’t be liquefied under normal pressure will be designed to go back to combustion system through safety device. It can be recycled to heat the reactor as fuel, which will save energy for the whole working process.

5: The carbon black are discharged automatically while the waste materials are fed into reactor.

The Features of BESTON Pyrolysis Tyre Recycling Plant

1: No black smoke and no peculiar smell during pyrolysis
2: Environment friendly, high oil outup rate
3: Can convert wastes into fuel oil
4: Easily achieve high economic benefits
5: Easy to operate and maintain
Pyrolysis-Tyre-Recycling-Plant.2

Main Components Introduction

Reactor :

Technology: Automatic welding, ultrasonic flaw detection.
Material: Q345R steel. (Stainless steel is optional).
Replaceable Gear Ring, Anti clogging Four shovelling plates design.

pyrolysis-Reactor

Reactor Base:

Material : Q235B
Fill with aluminum silicon wool, refraction cement.
Can save installation time.

pyrolysis-Reactor-Base

Casing :

Modularization design, Easy install
High temperature resistant insulation materials built in, saving fuel

pyrolysis-Casing

Condenser :

Tubular condenser is the most efficient condensing system
* Heat exchanging area.
* Liquefied oil gas from manifold.
* Material: Q235

pyrolysis-Reactor-Base

De-dusting System :

Collect and purify flue gas from heating system (furnace), so as the there is no chemical smoke or dust or odor in the emission air, which meets EU emission standard.
Four layers to clean the exhaust
1, Water washing
2, Water spray
3, Ceramic ring adsorption
4, Activated carbon adsorption

De-dusting-System

Why Choose Beston

1: Professional, quality guaranteed
We have our own professional factory and professional R&D and manufacturing team. Each pyrolysis machine will undergo strict quality inspection before it leaves the factory. Only if when it meets the inspection standards will it be allowed to leave the factory.

2: Manufacturers supply, the price is more favorable
As a manufacturer, we work directly with you, which saves the price difference from the middlemen and saves you costs. In addition, because it is supplied by the manufacturer, we can estimate the cost and profit for you free of charge according to your conditions (including budget, space, raw materials, etc.), and customize the solution that suits you, and recommend the most cost-effective machine and production line for you.

3: Professional after-sales service
We have 8 overseas offices and more than 60 after-sales engineers to provide installation, commissioning and operator training services for each customer. Customers can contact us for quick technical support for anything that happens during the operation.

beston-workshop

beston-workshop2

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