Beston pulp molding tableware machine mainly uses specific molds to process biomass fiber and pulp board into a proposed structural shape and then finishes them to make paper food tableware, including paper plates, paper bowls, paper food boxes, etc. This process responds to global environmental policies, complies with environmental regulations, turns waste into treasure, and makes the best use of natural resources.

What can Pulp Molding Tabeleware Machine Produce?

Pulp molding tableware machine uses specific molds to turn pulp board and biomass fiber into paper products which are mainly divided into two categories: pulp molding tableware and industrial packaging . Importantly, the products are water-resistant and oil-resistant.

Food Tableware: paper box, paper bowl, paper plate, paper cup lid

What Raw Material Can Pulp Molding Tableware Machine Process?

Beston pulp molding tableware machine not only uses pulp board as raw materials, but also it can process some biomass fiber such as wheat straw, bamboo, and reed and turns them into some pulp molding products. What’s more, the whole process is very environmentally friendly.

Pulp Board

Pulp-Board

Biomass Fiber: corn stalk, wheat straw, palm, bagasse, bamboo, and wood chip

Biomass-Fiber

Notice: In the process of making molding production, you can choose different raw materials to make pulp according to your requirements to reduce the use of raw materials and lower the cost.

ROI of the Beston Pulp Molding Machine

Pulp molding manufacturing is a sunrise industry. In line with global environmental policies, most industries are starting to use biodegradable paper products, especially in the food service industry.

Investment Income Analysis of 10 Tons Per Day
Category Item Balance Fee Itemized Unit Cost
Cost of Pulping Raw material of straw 1926USD 18tons/day 107USD/ton
Electricity(estimated actual
power consumption 70%)
1515USD 14066kwh/day 0.15USD/kWh
Labor 550USD 6person/shift,
3shift/day
107USD/ton
Medicine liquid 1230USD 10tons/day 123USD/ton
Water(mainly circulating water with less actual consumption) 215USD 35tons/ton of paper 0.6USD/ton
Cost of Production Electricity(estimated actual
power consumption 70%)
7754USD 72000kwh/day 0.15USD/kwh
Labor 3850USD 5person/shift,
3shift/day
770USD/month
Waterproof and oil-proof agent
(fiber 4%-7%)
230USD 230USD/ton
Water(mainly circulating water
with less actual consumption)
24USD 4tons/day 0.6USD/ton
The average price of exports in foreign markets in 2021 3230USD/ton
Profit 15000USD/day

Remarks: This economic analysis table is an ROI analysis we plan for a Chinese customer. The raw material is based on wheat straw. Of course, the cost and profit analysis are according to the Chinese market for reference. Different clients need to analyze cost and profit according to your local market. If you want to know more detail, please contact us and we will make a plan according to your requirements.

Beston Pulp Molding Machine for Sale

Beston pulp molding machine price is from $17219. Of course, its price will vary depending on its raw material, pulping system, output, model, location, etc. We sell not only pulp molding tableware machine but also industrial packaging equipment . So far, there are four types of pulp molding machines in Beston Group. The following is an introduction to these four devices.

Beston-Semi-Automatic-Machine-Products-yin

BCP-950
Semi Automatic Manual Equipment
(Food Tableware)

It needs manual assistance that people transfer the molded paper products during the molding process.
Request for Quotation

Beston-Automatic-Machine-J-Products-yin

BCP-950x-J
Automatic Mechanical Arm Equipment
(Food Tableware)

The products will be transferred automatically to each system by the mechanical arm in the molding process.
Request for Quotation


Beston-Automatic-Machine-H-Products-yin

BCP-950x-H
Fully Automatic Truss Equipment
(Food Tableware)

This automatic equipment is different from the above automatic machine because it has a truss, which plays a role in transferring the molded products.
Request for Quotation

Beston-Industrial-Packaging-Machine-Products-yin

BGB-2x
Fully Automatic Equipment
(Industrial Packaging)

During the production process, the products are automatically transferred to the thermoforming machine after forming.
Request for Quotation

Differences Between Semi-automatic and Automatic Machine

  • The automatic machine works continuously and its efficiency is very stable.
  • Compared with automatic molding machines, semi-automatic molding machines have no mechanical arm and need manual operation. Therefore, the labor cost of the former is lower than that of the latter. However, its price is more expensive than that of the latter.
  • The output of fully automatic equipment is greatly improved compared with semi-automatic equipment.

How to choose the right pulp molding production line?

How to choose a suitable pulp molding production line mainly depends on many factors: raw material, products, output requirements, brand service, and so on.

—Raw material—

We have mentioned above there are many kinds of raw materials available for pulp molding tableware machines. If your raw materials are biomass fiber, you need a front-end preprocessing solution.

—End Products—

The products of pulp molding machines are paper food tableware and industrial packaging, so we have various models for you to choose from. You can choose the machine according to your industry.


—Output Requirements—

Many customers pay more attention to the output. Beston Group has both large-output and small-output pulp molding equipment to choose from and we will provide a detailed plan for you according to your requirements.

—Budget & Local Cost—

Of course, personal budgets and local costs are also taken into account when choosing equipment.Beston Group Co. Ltd. will will develop a solution appropriate to your situation according to your and budgets requirements. If you want to know more, please contact us.

Pulp Molding Machine Production Process

The whole production process is divided into four steps including the pulp-making process, molded process, edge-cutting process, and packing process. The following process chart takes semi-automatic equipment as an example and the raw materials take pulp board as an example.

Pulp Making Process
Put the pulp board into the hydraulic pulper and pulping machine, mix it with water and turn the pulp board into coarse pulp, which is then transported to the homogenization tank and becomes a fine slurry. And then the fine slurry is transported to the slurry tank for use by the molding machine.
Molded Process
The pulp is injected into the pulp pool or pulp tank. Then the pulp is molded into tableware or industrial packaging by the forming machine and hot-press machine. During the process, there is some water produced. The water is transported through the vacuum tank and vacuum pump to the water tank and reused.
Edge-cutting Process
The molded products are transferred to the side-cut shears by humans or the mechanical arm to complete the edge-cutting process.
Packaging Process
The products are transferred to the packer for packaging and collected by people.
Point:
  1. In the production of paper food tableware, all parts in contact with the pulp are made of stainless steel.
  2. Beston Group will provide a front-end preprocessing solution if the raw materials are biomass fiber.
  3. Usually, the product does not need additional disinfection measures when it is subjected to a high temperature of 200 degrees. However, Beston Group will equip you with a disinfection process according to your needs.

Video of Pulp Molding Tableware Machine Production Process

Pulp Molding Machine Types & Parameters

Pulp Molding Machine Types&Parameters
Category Semi-automatic
Grouting Equipment
Semi-automatic
Grouting Equipment
Fully Automatic
Equipment
Fully Automatic Equipment
(Industrial Packaging)
Model BCP-760 BCP-950 BCP-950x BGB-2x
Size of Template 760*635mm 950*950mm 950*950mm 600*800mm
Capacity(24h) 100-120kg 300-400kg 600-800kg 2000 Station
Size of Equipment 3000*1000*3000mm 4100*1370*3300mm 5600*4000*3300mm 2200*3000*2500mm
Weight 2.5tons 5.5tons 7.5tons 5tons
Heating Plate Electric Heating (48kw)
or Heat Conduction Oil
Electric Heating (96kw)
or Heat Conduction Oil
Electric Heating (96kw)
or Heat Conduction Oil
Electrical Heater
Max Product Height 35mm 35mm 35mm 60mm
Hot-press Pressure 20T 60T 60T 30T
Labor 1 1
Edge-cutting Pressure Optional Optional 100T Optional

Note: Our template size is fixed and the max height of end products are 35mm and 60mm. More importantly, you can customize the appropriate molds according to your needs. If you have such requirements, please click here for more details.

What are the Benefits of Choosing Beston Group?

–Rich Manufacturing Experience–
Beston has extensive manufacturing experience and every machine we sell is in good working order.
–Provide Design Guidance–
Provide layout drawing design, basic drawing design, PID drawing design, and installation/operation/maintenance guidance.
–Customized Service–
Beston Group has excellent bilingual engineer technical support and provides integrated customization services( site layout customization, machine configuration customization, etc.)

–Leading in Export–
Beston Group Co., Ltd. is the Top 3 large-scale enterprises in China’s pulp molding machine export. In addition to mainland China, Beston has exported equipment to Russia, Central Asia, Southeast Asia, East Asia, and Latin America, more than 100countries and regions in the world, and has gained stable markets in more than 30 countries.
–Product Quality Assurance–
Beston manufacture factory covers an area of 16000㎡, has more than 10 sets of advanced processing equipment, and has more than 20 senior professionals and technical personnel, including 2 doctors, 5 professors and 5 associate professors, and more than 10 senior technical engineers, and more than 30 production technicians.
–7 Overseas Branches and Offices–
In order to promote the pre-positioning of Cross-border e-commerce and Overseas customer service localization, Beston has set up overseas branches and offices in Romania, Brazil, Pakistan, Uzbekistan, the Philippines, Indonesia, Sri Lanka, and other countries to continuously meet the diverse needs of overseas customers.

FAQs

1. How long does the hot presser work?

Hot press setting time varies according to the products, usually in 20-30s.

2. What is the heating degree of pulp in production?

Generally controlled at 28-30°.

3. What additives can be used in food plate products? The amount of oil-proof agent?

  • Waterproof and oil-proof agent.
  • When using, dilute with soft water first. The general dosage is 4%-7% of dry fiber.

4. Food plate equipment technology advantage

The molding, drying, shaping, and even cutting are all completed continuously on one machine, with high efficiency and exquisite product quality. It is the main equipment for the production of food tableware and fine industrial packaging products.

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