Beston paper pulp molding machine is also called egg tray making machine. With the capacity of1000-6500 pieces per hour, our egg tray machine can be divided into three types: fully automatic, semi-automatic, and manual. It mainly processes waste paper into various high-quality molded (pulp) products, such as egg trays, egg cartons, fruit trays, shoe trays, electric trays, etc. Therefore, based on your requirements, we can offer you customized capacity, types, and tray molds of the molded paper pulp machine.
Raw Materials for Egg Tray Machine
Beston egg tray making machine, from the primary raw materials used to the final whole production process, has carried out an environmentally friendly production process. Biodegradable materials are processed to make the egg trays hard enough and 100% biodegradable and recyclable. The main raw materials include waste cartons, waste books, waste newspapers, waste paper boxes, book scraps, recycled egg trays, used egg trays…
Hot Selling Pulp Molding Machine Types
The pulp molding machine was designed into three types: manual, semi-automatic, and fully automatic. They can produce 1000~6500 pieces per hour to fully satisfy your needs. Below we have listed 6 popular egg tray machine models, including their specific capacities, for you to choose from.
BTF-1-3 Manual Egg Tray Machine
BTF-1-4 Manual Egg Tray Machine
BTF-3-4 Semi-automatic Machine
BTF-4-4 Semi-automatic Machine
BTF-4-8 Automatic Machine
BTF-5-8 Automatic Machine
High ROI of Beston Pulp Tray Making Machine
In the following analysis, the daily working time of the egg tray machine is 22.5 hours, and water is recycled in the actual production. The workforce is divided into two rounds per day (one round requires 4 people)
Analysis of BTF-1-3 Egg Tray Production Line
|Items||Consumption (hour)||Consumption (daily)||Unit price||Total|
Daily Profits=Output cost – input cost=$1,125.00-$405.17=$719.83
Month Profits (30 days)=$719.83×30=$21,594.9
Annual Profits (12 Months)=$21,594.9×12=259,138.8
Note: The above is an analysis of the return based on the waste paper, water, labor, and electricity consumption used in the BTF-1-3 egg tray machine. Please click here to contact us for a free customized egg tray machine payback analysis.
5000+ Global Cases For Egg Tray Machine
Beston not only produces high-quality pulp molding machines for China but is also able to supply to the whole world. Over the past decades, Beston’s pulp molding machines have been sold to 100+ countries around the world, including Philippines, Malaysia, Indonesia, Iraq, Turkey. Namibia, Zimbabwe, Ghana, Colombia, Egypt, Algeria, Saudi Arabia, Vietnam, USA, Thailand, Russia, South Korea, Bolivia, etc. We are widely praised by customers and honored at home and abroad, looking forward to having you as one of them.
Pulp Molded Products Production Process
Paper Pulp Making Process
First, put all the waste paper into the hydra pulper and pulp pool, mix with water and turn the waste paper into pulp. Usually, the composition of the waste paper partially affects the final quality of the trays.
Pulp Tray Molded Process
Due to the negative pressure and vacuum absorption, the pulp is turned into trays in the pulp forming mold. An air compressor and a vacuum pump will help this work to run smoothly.
Egg Tray Packaging Process
After drying, egg trays are stacked by the stacker of egg tray making machine. The purpose of stacking is to save space and reduce transport costs.
Tray Drying Process
We offer three drying systems. The requirements for budget, land, and local conditions are different. When you want to get the best solution, please click here to consult us for detailed information.
Note: If you want to produce egg cartons, a thermoforming machine is required. The heat-pressed egg carton has a smoother, harder surface and a more pleasing appearance. Click here to learn more.
Pulp Molding Machine Drying Line:
Beston pulp molding machines are available in three different drying methods for end products: natural drying systems, brick drying systems, and automatic metal dryers. These drying systems have different requirements for fuel, space, and price. Generally, the price is more flexible as the investor needs to buy some building materials locally. As long as you send us the local situation, we can perform a cost analysis.
◊ Lowest drying cost and fast payback;
◊ Operation scale: capacity less than 2000 pieces/hour
◊ Demand for land area: large
◊ Workforce required: more
◊ Influencing factors: wind and temperature
◊ Drying time: 6-7 hours (30℃); 4-5 hours (38-40℃)
◊ Method：use cart (semi-automatic) or conveyor (fully automatic)
◊ Operation scale: capacity of 2500 pieces/hour or more
◊ Demand for land area: large
◊ Heating fuel: coal, natural gas, diesel, LPG, etc.
◊ Drying time: about 20 minutes
◊ Drying effect: better than natural drying
◊ Operation scale: suitable for all models
◊ Demand for land area: small
◊ Demand for capital construction: no need
◊ Drying effect: better than brick drying and easy operate
◊ Heating fuel: LPC, LNG, diesel, natural gas, etc.
◊ Drying time: about 25 minutes
◊ Installation: easy
Pulp Molding Machine Advantages
Zero errors during operation
Beston has adopted advanced Taiwan gear divider technology to ensure that users can operate our molded pulp tray machines simply and correctly. This has resulted in some savings in manpower and raw materials.
Our pulp molding machines are equipped with a cleaning function. This not only helps the machine work smoothly but also helps prevent rust and other forms of corrosion.
Automatable & Labour-saving
Our egg tray machine can be operated automatically, reducing labor involvement and minimizing the chance of errors related to shape, size, and quality, and improves efficiency.
Equipment maintenance is relatively simple and can be maintained for a longer period of time without causing trouble for you. It also can improve your production efficiency.
Molded Paper Pulp Tray Machine Parameters
|Total power (kw)||38||45.5||57||61||127||161||223|
|Electricity consumption (kw/h) (70% of the total power)||26.6||31.85||39.9||42.7||88.9||112.7||156.1|
|Materials consumption||Paper (kg/h)||85||102||170||212||340||425||459|
|Fuel consumption (If automatically brick dryer)||Coal (kg/h)||50||60||83||104||125||208||208|
|Natural gas (m³/h)||22-32||26-36||37-47||46-56||56-66||92-103||92-103|
Note: The figures here are based on a 30-cavity egg tray (weight 100g) and are for your reference only. Please click here to contact us for more details!
Reasonable Price Of Pulp Molding Machines
Beston Pulp molding machine pricing varies depending on each customer’s specifications for capacity, machine type, space footprint, and regional differences. We will give you a fair price based on the following:
Machine type: manual, semi-automatic, fully automatic
Space footprint: customized pulp molding machine sizes to meet your space needs
Regional differences: pricing based on regional product quality and packaging requirements, taxes and logistics
Mold you selected: plastic molds (1-year shelf life, 2+ years life); aluminum mold (2 years shelf life, 3+ years life span)
Paper pulp molded tray: 24~30 holes
Pulp Molding Machine FAQs
Guaranteed After-sales Services for you
Once payment has been made, Beston will provide you with full tracking service for the egg tray machine, as well as installation, commissioning and staff training once the product is on the ground
Technical Consulting Services
If you encounter any problems with your egg tray machine during operation, you can call or email us immediately. Beston offers 24/7 online technical support for all customers.
One-year Shelf Life
Provide 1-year after-sales service free of charge. During this period, Beston will provide you with free maintenance services and free replacement of unqualified parts