- Biochar Machine
- Raw Materials
- Final Products
- Popular Models
- Parameters
- Cost and ROI
- Work Flow
- Components
- Global Cases
- Brand Certificates
- Beston Service
Whether you want to invest charcoal business or recycle biomass material, we can recommend an optimal solution for you. Beston biochar machine meets the highest Europe emission standards. In addition, our engineers can design a corresponding configuration for different emission standard in your country/region. Our biochar meets puro Earth standards, which can be used for carbon credits trading. Scroll down to know more details. Huge profits are waiting for you!
Delivery time: 2023
Location: Indonesia
Product model: BST-50 Carbonization Machine
Operating efficiency: 15-25 tons /day
Installation method:
On-site installation
End product:
biochar
About Beston Charcoal Making Machine
Beston charcoal making machine aims to help customers convert biomass products, sludge, and municipal solid waste into useful products and other available resources.
Carbonization reaction, or charring reaction, is the process of dry distillation of raw materials under high temperature conditions. In this process, raw materials such as biomass are subjected to anoxic or oxygen-poor conditions in order to produce the corresponding charcoal, wood vinegar, tar and syn gas.
Biomass waste
Rice husks, coconut shells, palm kernel shells, bamboo, sawdust, olive shells, coffee husks, nut shells, hazelnut shells, oak, jute stalks, sugarcane bagasse, peanut shells, sunflower stalks, plant straw, peach pits, etc.
Sewage and sludge waste
Municipal sludge, river sludge, domestic sludge, etc.
Municipal solid waste
Waste battery graphite, cans, waste aluminum and other household waste, industrial waste, electronic waste, etc.
Charcoal
Further processed into BBQ carbon or activated carbon;
Used to make building bricks with clay;
To improve soil quality.
Wood vinegar
Used as insecticide;
To neutralize pesticides;
To improve soil quality.
Tar
To melt biodiesel;
Widely used in the production of waterproof and anti-corrosion materials.
Syn gas
Used as fuel or for drying;
Used to produce electricity;
To heat greenhouse plants.
Popular Models of Beston Equipment
To improve the production efficiency and quality of biochar, Beston charcoal making equipment has three models: skid-mounted, batch and fully continuous, and their production capacity is 300 ~ 5000 kg per hour for your choice. Below we have listed 4 popular models of carbonization equipment, including their specific parameters.
BST-05 PRO Charcoal Making Machine
Model: skid-mounted
Feature: mobile type and easy to transport
BST-J18 Charcoal Making Machine
Model: batch-type
Input capacity: 18 m³/batch
BST-30 Charcoal Making Machine
Model: fully continuous
Input capacity: 3000kg/h
BST-50 Charcoal Making Machine
Model: fully continuous
Input capacity: 5000kg/h
Parameters about Beston Charcoal Making Machine
Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro | BST-10 | BST-30 | BST-50 |
Input Capacity | 12 m³/batch | 18 m³/batch | 40 m³/batch | 0.3-0.5 m³/h (300kg/h) | 2-4 m³/h (1000kg/h) | 7-9 m³/h (3000kg/h) | 10-15 m³/h (5000kg/h) |
Reactor Size | φ1900 mm*L4500 mm | φ1900 mm*L6600 mm | φ2800 mm*L7100 mm | φ830 mm*L5500 mm | φ1300 mm*L14051 mm | φ1700 mm*L14180 mm | φ2000 mm*L14260 mm |
Land for Equipment (L * W * H, Standard COnfiguration) | 9 m*6 m*6 m | 12 m*6 m*7 m | 15 m*18 m*7 m | 9.5 m*2.5 m*3 m | 25 m*15 m*7 m | 30 m*15 m*7 m | 35 m*15 m*8 m |
Weight (Standard Configuration) | 18 T | 22 T | 34 T | 15 T | 32 T | 35 T | 49 T |
Energy Consumption (Standard Configuration) | 11 kw/h | 13.5 kw/h | 25 kw/h | 31 kw/h | 34.7 kw/h | 61.5 kw/h | 116 kw/h |
Working Method | Batch | Fully continuous | |||||
Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
Speed | 0-2 RPM | 1-9 RPM | |||||
Control Method | Control by buttons | Automatic control | |||||
Reactor Material | Q245R | Q245+310S | |||||
Pressure | Micro negative pressure | ||||||
Heating Material | Diesel, natural gas, heavy oil, biomass, etc. | ||||||
Heating Method | Direct heating | ||||||
Noise(dB) | ≤80 | ||||||
Condenser | Circulating water cooling | ||||||
Rotation Method | External gear rotation |
Cost and ROI of Beston Charcoal Making Machine
Return on Investment of BST-50 Olive shells Carbonization Project | ||||||
Introduction | Product market data, the details of different costs are as follows: | |||||
Based on Turkey price | ||||||
Category | Material | Olive shells | 120MT/Day | $200/MT | ||
Fuel | Natural Gas | 270m³//Day | $1.25/M | |||
Electricity | 102KW/H | 24H | $0.11/KWH | Daily consump 1713kw | ||
Labor | 5 Person/shift | 1Day | $16.8/person/day | |||
Charcoal | 30% charcoal yield | 36MT | $2000/MT | |||
Wood veneger | 8% yield | 9.6MT | ||||
Tar Oil | 4% yield | 4.8MT | ||||
Introduction | ltems | Unit | Consumption | Unit price | Total | Remark |
Daily Input | Olive shells | MT | 120 | $200.00 | $24,000.00 | |
Natural gas | m³ | 270 | $1.25 | $337.50 | ||
Electricity | KWH | 1713 | $0.11 | $188.43 | ||
Labor | Person | 3 | $16.80 | $50.40 | ||
Depreciation | Day | 1 | $25.00 | $25.00 | ||
Other expenses | Day | 1 | $21.00 | $21.00 | ||
$24,622.33 | ||||||
Introduction | Itemns | Unit | Quantity | Unit price | Total | Remark |
Daily Output | Charcoal | MT | 36 | $2,000.00 | $72,000.00 | Remarks:The cost and profit analysis is according to the Turkey market for reference.Different Clients need to analyze cost and proft according to your local market |
Wood venegar | MT | 5.1 | ||||
Tar Oil | MT | 1.8 | ||||
$72,000.00 | ||||||
Daily Income | ||||||
Output – Input | $47,377.67 | |||||
Monthty Profits (25 days) | $1,184,441.75 | |||||
Annual Profits (10 Months) | $11,844,417.50 |
Work Flow of Beston Charcoal Making Machine
The temperature is around 150℃, and the external and internal moisture of the raw materials are evaporated by the heat supplied from the out side, and the shape of the raw materials does not change at this time. Only physical reaction occurs in the stage.
The temperature is 220-270℃, and the raw materials begin to decompose and release gaseous products, the chemical composition of the raw materials begins to change, and the temperature at which different materials begin to pyrolyze is different.
The temperature is 270-400℃, and the reaction is mainly polycondensation and thermal decomposition. A large amount of volatiles are precipitated from the raw materials, and almost all products such as methanol, and ethylene precipitated in the carbonization process are produced in this stage.
Under the action of the fan, the high-temperature exhaust in the main furnace are cooled by the flue gas cooler and then enter the spray column for cleaning, which can remove some harmful substances from the flue gases. The cooled slag enters the main furnace through the stoves.
Components about Beston Charcoal Making Machine
Our biochar machine boasts precise temperature control, allowing for optimal carbonization of various materials. Whether you’re working with biomass, wood, or other organic matter, our machines guarantee consistent and uniform carbonization, ensuring the highest quality end products.
Say goodbye to long processing times and hello to increased productivity! Our cutting-edge equipment utilizes advanced heating mechanisms and optimized airflow systems, drastically reducing carbonization cycle times. Experience faster turnaround, higher output, and improved profitability.
Built to withstand demanding industrial environments, our carbonization equipment is engineered with durability in mind. Constructed from high-quality materials and subjected to rigorous testing, our machines deliver long-lasting performance, ensuring your investment stands the test of time.
From agriculture to energy production, our carbonization equipment has diverse applications. Whether you’re in the biochar industry, activated carbon manufacturing, or biomass utilization, our machines adapt to your specific needs. Experience flexibility and versatility like never before.
Global Cases of Beston
Time: 2023.09
Location: South Africa
Type: skid-mounted
Capacity: 0.3-0.5 m³/h (300kg/h)
Feature:
mobile type and easy to transport
Final product:
biochar
Time: 2023.09
Location: Costa Rica
Model: BST-10
Capacity: 1000 kg/h
Working method:
fully continuous
Final product:
biochar
Delivery time: 2023.09
Location: Spain
Product model: BST-50
Capacity: 5000 kg/h
Working method:
fully continuous
Final product:
higg-quality biochar
Delivery time: 2023.06
Location: Indonesia
Product model: BST-10 Carbonization Machine
Operating efficiency: 8-10 tons /day
Installation method:
On-site installation
End product:
biochar
Delivery time & Location: Uzbekistan, 2023
Product model: skid-mounted carbonization
Raw material: municipal sewage sludge
Operating efficiency: 8-10 tons /day
Installation method:
On-site installation
End product:
biochar
Delivery time & Location: Serbia, 2023
Product model: BST-10 with 2 dryers
Raw materials: municipal sewage sludge
Operating efficiency: 8-10 tons /day
Installation method:
On-site installation
End product:
biochar
Delivery time & Location: Croatia, 2023.03
Product model: BST-50
Raw materials: straw
Operating efficiency: 10-15m³/h
Installation method:
On-site installation
End product:
biochar
Honor and Patent Certificates
Beston Service
Pre-sale Service
Focus on customer’s demands: details communication and optimal solution providing for choice;
Send factory visit invitation: production site display and manufacturing process introduction;
Provide customized design: self-designed and manufactured machine to meet customer’s operation demands;
Offer supporting files or programs: confidential files, financing program, exclusive agency agreement, etc.
Service During Sale
Furnish design drawings: layout plan, foundation plan, circuit diagram, installation drawing, etc;
Report production progress: regular weekly report on product production progress;
Verify shipment information: online or on-site product inspection by customer;
Monitor transportation process: real-time monitoring and transportation safety and delivery time guarantees.
After-sales Service
Assist with on-site or online installation: professional engineers team guidance;
Provide professional operation training: operation safety guarantee and professional operation team building;
Implement tracking feedback: regular equipment examination report and follow-up communication with customer;
Conduct maintenance and repair: problem-solving within 24 hours and lifetime warranty and spare parts replacement.